Wayne-Dalton AND 9600, 9400 installation instructions Installing Q.I. Jamb Brackets, Drums

Page 13

4

Installing Q.I. Jamb Brackets

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

Measure the length of the vertical tracks.

 

 

 

 

 

None

Using the jamb bracket schedule,

 

 

 

 

 

 

determine the placement of the jamb

 

 

 

 

 

 

 

 

 

 

 

 

brackets for your door height and track

 

 

 

 

 

 

type. To install the jamb brackets,

 

 

 

 

 

 

 

align the twistlock tab on the quick

 

 

 

 

 

 

install jamb bracket with the quick

 

 

 

 

 

 

 

install feature in the track and turn the

 

 

 

 

 

 

bracket perpendicular to the track so the

 

 

 

 

 

 

mounting flange is toward the back (flat)

 

 

 

 

 

 

leg of the track.

 

 

 

 

left side shown

right side shown

 

 

 

 

 

 

 

 

JAMB BRACKET SCHEDULE

 

twistlock tab

3rd SET HOLES

 

 

 

 

 

 

DOOR

1ST SET

2ND SET

3RD SET

 

 

 

 

 

 

 

 

 

 

 

 

HEIGHT

JAMB BKT

POSITION

JAMB BKT

POSITION

JAMB BKT

POSITION

 

 

 

 

 

 

 

6’0” 64” TRACK

QIJB - 5

MIDDLE

QIJB - 6

BOTTOM

NOT APPLICABLE

 

 

 

(1626 mm)

 

 

 

 

 

 

 

 

 

 

 

 

6’5” 69” TRACK

QIJB - 3

BOTTOM

QIJB - 6

MIDDLE

NOT APPLICABLE

 

2nd SET HOLES

 

(1753 mm)

QI jamb bracket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6’8” 72” TRACK

QIJB - 3

BOTTOM

QIJB - 6

MIDDLE

NOT APPLICABLE

Top

 

 

(1829 mm)

 

 

 

 

 

 

 

 

 

 

7’0” 76” TRACK

QIJB - 3

BOTTOM

QIJB - 7

TOP

NOT APPLICABLE

hole

 

 

(1930 mm)

 

 

 

 

 

 

 

 

 

 

 

 

7’3” 79” TRACK

QIJB - 3

BOTTOM

QIJB - 5

BOTTOM

QIJB - 6

BOTTOM

Middle

 

 

(2007 mm)

 

 

 

 

 

 

 

 

 

 

7’6” 82” TRACK

QIJB - 3

BOTTOM

QIJB - 5

BOTTOM

QIJB - 6

BOTTOM

hole

1st SET HOLES

 

 

 

(2083 mm)

 

 

 

 

 

 

 

 

 

7’9” 85” TRACK

QIJB - 3

BOTTOM

QIJB - 5

BOTTOM

QIJB - 6

BOTTOM

 

 

 

(2159 mm)

 

 

 

 

 

 

 

 

 

Bottom

 

 

8’0” 4 SECTIONS

QIJB - 3

MIDDLE

QIJB - 6

TOP

QIJB - 7

MIDDLE

 

 

hole

 

 

88” TRACK (2235 mm)

 

 

 

 

 

 

 

 

 

 

8’0” 5 SECTIONS

QIJB - 3

BOTTOM

QIJB - 7

TOP

QIJB - 8

TOP

 

 

 

88” TRACK (2235)

quick install feature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

Left Hand TORQUEMASTER®

 

Drums

counterbalance DRUM

#1 End Hinge

 

 

 

(hinge tube)

Tools Needed:

IMPORTANT: Right and left hand is

 

 

always determined from inside the

 

 

None

 

 

building looking out.

 

 

 

 

 

 

NOTE: For door section identification see

BOTTOM

 

 

SECTION

 

 

page 4.

Counterbalance

BOTTOM

 

 

 

 

SECTION

 

TorqueMaster® counterbalance drums

cable

 

 

 

are marked right and left hand. Uncoil the

 

 

 

counterbalance cables and make sure you

 

 

 

place the right hand cable loop on the right

 

Rollers

 

hand milford pin and place the left hand

 

 

 

 

 

cable loop on the left hand milford pin.

 

 

 

Insert a roller into bottom bracket of the

 

 

 

bottom section and insert another roller

MILFORD PIN

bottom bracket

 

at #1 end hinge at the top of the bottom

 

 

 

 

 

section. Repeat for other side.

 

BOTTOM

 

NOTE: Verify astragal (bottom seal) is

 

 

 

SECTION

 

aligned with door section. If there is more

astragal

 

 

than 1/2” excess astragal on either side,

 

 

 

trim astragal even with door section.

 

 

 

 

 

13

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 13
Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleTools Needed None Horizontal AngleTools Needed Hammer Drums Installing Q.I. Jamb BracketsVertical Track Bottom SectionTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyTop Section Important the DimensionDoor Operation POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.