Wayne-Dalton 9400, AND 9600 installation instructions Rear Support

Page 34

31

Rear Support

 

Tools Needed:

WARNING

Ratchet Wrench

Keep horizontal track parallel

1/2” Socket

and within 3/4” maximum of door

edge, otherwise door could fall,

1/2” Wrench

resulting in severe injury or

death.

 

(2)Vice Clamps Raise the door until the top section

Tape Measure

and half of the next section are in a

horizontal position. Do not raise door

 

Level

any further since rear of horizontal track

Hammer

is not yet supported.

WARNING

 

Raising door further can result in door falling and cause severe injury or death.

Clamp a pair of vice clamps on the vertical tracks just above the second roller on one side, just below the second roller on the other side. This will prevent the door from raising or lowering while installing the rear support.

Using perforated angle, (2) 5/16”-1 - 5/8” hex head lag screws and 5/16” bolts with nuts (may not be supplied), fabricate rear support for horizontal tracks. Attach horizontal tracks to the rear supports with 5/16”-18 x

1-1/4” hex bolts and nuts (may not be supplied). Horizontal tracks must be level and parallel with door.

NOTE: If rear supports are to be installed over drywall, use (2) 5/16” x 2” hex head lagscrews.

NOTE: If an idrive® opener is installed, position horizontal tracks one hole above level when securing it to rear supports. NOTE: 30” angle must be attached to sound framing members

and nails should not be used.Now, permanently attach the weather seal on both door jambs and header (Temporarily attached in PREPARING THE OPENING on page 10). Avoid pushing weather seal too tightly against face of door.Now, lift door and check it’s balance.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Installation Instructions. Otherwise the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

DOOR IN THE

UP POSITION

vice clamps

vertical

TRACK

DOOR EDGE

 

3/4”

 

 

 

 

 

HORIZONTAL

TRACK

34

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Attach a suitable mounting pad to Preparing the OpeningFailure to securely Structurally sound framing could causeAngles to Vertical Track InstallationAttaching Quick Install Flag FlagangleTools Needed None Horizontal AngleTools Needed Hammer Installing Q.I. Jamb Brackets DrumsVertical Track Bottom SectionTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalTo this DOOR, a Wayne-Dalton Operator BracketTop section ProperlyTop Section Important the DimensionDoor Operation Attaching Horizontal Track to Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Correct Top Adjusting Top BracketsMaintaining the slide’s position, tighten InCorrectTorqueMaster Spring Tube Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a Center Bracket BushingIdrive Installation Left Drum WrapsGarage Looking OUT Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Tools Needed Pliers Attaching Disconnect CablesMounting Disconnect Handle Bracket Mark a location on the right jambDisconnect handle bracket. Tighten Attaching Disconnect HandleRemove all disconnect cable slack Handle until snug, and then tightenSecuring Door For Spring Winding Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns Important pawl knob must be See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to SpringsRear Support Full Tension of the Spring Spring Turn ChartThree clicks Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlTo Add Spring Tension No spring winding on left hand sideClamp a pair of vice clamps on the vertical Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Approximately 48 to 50 1220 to Pull RopeMeasure and mark the jamb No Scew EYE Pull Rope Bottom BracketTrack radius being used Assembly, as shown in FIGDetermine the Wayne-Dalton Appropriate 1/2 1 room permitting above of the highAbove high arc Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using From Center lineSuitable mounting Trolley OperatorOperator Rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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