Wayne-Dalton AND 9600, 9400 installation instructions Package Contents

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Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not

necessary. rear supports may not be included with your door.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOOR SectionS (as required)

(1) Center Bracket

 

assembly

(1)TorqueMaster® Spring tube

(2) Fully Adjustable RH/LH

(2) Quick Install RH/LH

(2) Horizontal Tracks RH/LH

Flagangles (as required)

Flagangles (as required)

 

U-Bar

idrive® Operator

(2) Horizontal Angles

Cable Drum Assemblies

(21-15/16” or 80”)

(1) Right & (1) Left

(if required)

(sold separately)

(as required)

 

asymmetrical u-bar

Q.I. Jamb Brackets

(2) Top Bracket Slides

(2) Top Bracket Bases weather seal & nails

(2) Vertical

(if required)

(As Required)

 

(if included)

Tracks RH/LH

9100, 9600, 5120, 5140

TorqueMaster - Single and Double Spring

MANUAL

(1) Loose Winding Shaft

Drum Wraps

Rollers

 

(SINGLE SPRING Only)

 

(1) Right & (1) Left

 

 

(as required)

(1) operator bracket

End Brackets

pull rope

5/16”x 1-1/4” Clevis

 

(1) Right & (1) Left

(if included)

PIN & COTTER PIN

1/4”- 20 Flanged Hex

 

 

 

Nuts (as required)

(2) 3/8”- 16 Hex Nuts

5/16” x 1 5/8” Hex Head Lag

(2) 3/8”-16 x 3/4”

1/4”-20 x 11/16” Self Drilling

Truss Head Bolts

 

Screws (as required)

Screws (as required)

 

 

 

 

 

 

 

 

(4) 1/4”-20 x 9/16” large

(4) 1/4”-20 x 5/8”

1/4”-14 x 5/8” Self Tapping (2) 5/16”Hex Nuts

5/16” X 18 X 3/4”

CARRIAGE BOLTS

head ribbed track bolts

Carriage Bolts

Screws (as required)

(as required)

3

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Suddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalTorqueMaster Spring RemovalBracket and Drive Gear Extension Spring Removal Removing the Old DoorTools Needed Recommended Tools from Structurally sound framing could cause Preparing the OpeningFailure to securely Attach a suitable mounting pad toFlagangle InstallationAttaching Quick Install Flag Angles to Vertical TrackHorizontal Angle Tools Needed NoneTools Needed Hammer Drums Installing Q.I. Jamb BracketsBottom Section Vertical TrackTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarProperly Operator BracketTop section To this DOOR, a Wayne-DaltonImportant the Dimension Top SectionDoor Operation Do not Raise Door Until Horizontal Tracks are SECURED­ Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track toAttaching Horizontal Track to Adjustable Flagangle Fall from Overhead POSITION­ Causing Severe or Fatal InjuryTracks are SECURED­ AT REAR, AS InCorrect Adjusting Top BracketsMaintaining the slide’s position, tighten Correct TopCenter Bracket Bushing Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a TorqueMaster Spring TubeIdrive Installation Important Right and Left Hand Drum WrapsGarage Looking OUT LeftCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mark a location on the right jamb Attaching Disconnect CablesMounting Disconnect Handle Bracket Tools Needed PliersHandle until snug, and then tighten Attaching Disconnect HandleRemove all disconnect cable slack Disconnect handle bracket. TightenTools Needed Vice Clamps Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Securing Door For Spring WindingDrum Wrap Installation Winding SpringsRecommended Spring Turns Springs See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to Important pawl knob must beRear Support Flagangles for level and plumb Spring Turn ChartThree clicks Full Tension of the SpringInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsWrench be used. Place the wrench onto No spring winding on left hand sideClamp a pair of vice clamps on the vertical To Add Spring TensionDoorMaster TM Bracket Side LockStep Plate No Scew EYE Pull Rope Bottom Bracket Pull RopeMeasure and mark the jamb Approximately 48 to 50 1220 toAppropriate 1/2 1 room permitting above of the high Assembly, as shown in FIGDetermine the Wayne-Dalton Track radius being usedFrom Center line Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using Above high arcOperator Framing Members Perforated Angle Trolley OperatorOperator Rail Suitable mountingPainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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