Wayne-Dalton 9400, AND 9600 installation instructions Door Section Identification

Page 4

 

Door Section Identification

 

 

Tools Needed:

NOTE: This provides an alternative

method for identifying your door

 

 

sections/stacking position.

 

Hinges are always pre-attached at

 

the top of each section (except top

 

section) and the hinges are stamped

 

for identification, #1, #2, #3, and #4 (#4

 

only on five section doors). See view

 

below. The stamp identifies the stacking

 

sequence of the section. The sequence

 

is always determined by #1 being the

 

bottom section to #3 or #4 being the

 

highest intermediate section. See views

 

to the right. If the stamp on the end

 

hinge is illegible, refer to the section

 

side view illustration to the right.

 

The section side view illustration shows

 

the end hinge profile of all the sections,

 

and can also be used in conjunction

 

with identifying each sections.

 

The bottom section can be

 

identified by #1 end hinges, the factory

 

attached bottom astragal, and by the

 

bottom bracket warning labels on each

 

end stile.

 

The lock section can be identified

 

by #2 end hinge.

 

The intermediate section can be

 

identified by #3 end hinges. The section

 

will have a warning label attached to

 

either the right or left hand end stile.

 

NOTE: #4 End hinges are used on the

 

fourth section of five section doors.

 

The top section can be identified

 

with no pre-installed end or center

 

hinges and U-bar attached to the top

 

section.

Typical hinge stamping location

Warning label

#3

Top Section

 

 

 

 

 

Warning label

 

#2

Intermediate Section

 

 

 

 

#1

Lock Section

 

 

 

 

 

Bottom Bracket

 

 

warning Labels

 

 

Bottom Section

 

Astragal

 

 

 

 

SECTION side view

 

7/8”

1 1/8”

1 3/8”

1 19/32”

#1 end

#2 end

#3 end

#4 end

hinge

hinge

hinge

hinge

 

 

 

BOT.

LOCK

INT.

INT.

(USED ONLY

ON FIVE

SECTIONS)

BOTTOM

BRACKET

ASTRAGAL

4

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Preparing the Opening Failure to securelyAttach a suitable mounting pad to Structurally sound framing could causeInstallation Attaching Quick Install FlagAngles to Vertical Track FlagangleTools Needed None Horizontal AngleTools Needed Hammer Installing Q.I. Jamb Brackets DrumsVertical Track Bottom SectionTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalOperator Bracket Top sectionTo this DOOR, a Wayne-Dalton ProperlyTop Section Important the DimensionDoor Operation Quick Install Flagangle POSITION­ Causing Severe or Fatal InjuryAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Adjusting Top Brackets Maintaining the slide’s position, tightenCorrect Top InCorrectMust install the center bracket bushing DoorMaster Bracket installations on 40, Figure aTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Drum Wraps Garage Looking OUTLeft Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Attaching Disconnect Cables Mounting Disconnect Handle BracketTools Needed Pliers Mark a location on the right jambAttaching Disconnect Handle Remove all disconnect cable slackDisconnect handle bracket. Tighten Handle until snug, and then tightenCable Adjustment Tools Needed Pliers/Wire Cutters Flat Tip ScrewdriverSecuring Door For Spring Winding Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns See the Spring Turn chart for Required number of turns From vertical tracks IMPORTANT! Adjustments toImportant pawl knob must be SpringsRear Support Spring Turn Chart Three clicksFull Tension of the Spring Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlNo spring winding on left hand side Clamp a pair of vice clamps on the verticalTo Add Spring Tension Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Pull Rope Measure and mark the jambApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketAssembly, as shown in FIG Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highOperator hook-up charts, refer to referenced illustrations Pre-drilling and securing the wall bracket to header. UsingAbove high arc From Center lineTrolley Operator Operator RailSuitable mounting Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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