Wayne-Dalton 9400 Preparing the Opening, Failure to securely, Attach a suitable mounting pad to

Page 10

P5

 

Preparing the Opening

 

 

 

 

 

 

 

 

 

Failure to securely

Tools Needed:

 

WARNING

 

 

 

Recommended

attach a suitable mounting pad to

tools from

structurally sound framing could cause

page 5

springs to violently pull mounting pad

 

from wall, resulting in severe or fatal

 

injury.

If you just removed your existing door or you are installing a new door, complete all steps in preparing the opening. For detailed technical information regarding the opening preparation, refer to the DaSMa Technical Data Sheet TDS #161 “Connecting Garage Door Jambs to Building Framing” at www.dasma.com.

The inside of your garage door opening should be framed with wood jambs and header. It is recommended that 2” x 6” lumber be used. The jambs must be plumb and the header level. The jambs should extend a minimum of 12” (305 mm) above the top of the opening for TorqueMaster® counterbalance systems. For low headroom applications, the jambs should extend to the ceiling height. Minimum side clearance required, from the opening to the wall, is 3-1/2” (89 mm).

IMPORTANT: Closely inspect jambs, header and mounting surface. Any wood found not to be sound, must be replaced.

The jambs and header must be securely fastened to sound framing members. Do not place jambs and header over drywall, paneling, etc. Heads of fasteners must be flush or below jamb and header surface, so they do not interfere with installation or operation of new door.

TorqueMaster® counterbalance systems, a suitable mounting surface must be firmly attached to the wall, above the header at the center of the opening.

The mounting surface must be 2” x 6” lumber minimum (Select southern yellow pine lumber. Do not use lumber marked as spruce-pine-fur or SPF).

The mounting surface must be securely attached to block or concrete wall with four (4) 3/8” masonry anchors or four (4) 5/16” x 4” lag screws for a wood structure.

NOTE: Drill a 3/16” pilot hole in the mounting surface to avoid splitting the lumber. Do not attach the mounting surface with nails.

Weather seal: Cut three (3) pieces of weather seal (may not be included) to the jambs and header. Align the jamb seals with the inside edge of the opening. Temporarily nail the weather seal to the jamb to keep the bottom section from falling out of the opening during installation.

NOTE: Do not permanently attach weather seal to the jamb at this time.

HEADROOM REQUIREMENT: Headroom is defined as the space needed above the top of the door for tracks, springs, etc. to allow the door to open properly. If the door is to be motor operated, 2-1/2” (64 mm) of additional headroom is required.

NOTE: 6” LHR Conversion Kit is available for 12” Radius only. Contact your local Wayne-Dalton dealer.

BACKROOM REQUIREMENT: Backroom is defined as the distance needed from the opening back into the garage to allow the door to open fully.

suitable mounting

surface 2” x 6”

header boardlumber minimum 2” x 6” lumber

preferred

 

door

level header

height

 

plumb jambs

door

width

headroom

header

backroom

jamb

WEATHER SEAL

jamb

Weather

 

jamb

seal

 

Quick Install Track

Headroom requirement

 

TRACK TYPE

TorqueMaster®

 

 

15” Radius track

11-3/4” (299 mm)

 

 

12” Radius track

10-1/2” (267 mm)

 

 

6” LHR Kit†

6” (152 mm)

 

 

Backroom requirement

DOOR HEIGHT

TRACK

MANUAL

MOTOR

LIFT

OPERATED

 

 

6’5”, 6’6”, 7’0”

12”, 15” Radius

98”

120”

(2489 mm)

(3048 mm)

 

 

 

 

7’6”, 8’0”

12”, 15” Radius

110”

132”

(2794 mm)

(3353 mm)

 

 

 

 

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Attach a suitable mounting pad to Preparing the OpeningFailure to securely Structurally sound framing could causeAngles to Vertical Track InstallationAttaching Quick Install Flag FlagangleTools Needed None Horizontal AngleTools Needed Hammer Installing Q.I. Jamb Brackets DrumsVertical Track Bottom SectionTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalTo this DOOR, a Wayne-Dalton Operator BracketTop section ProperlyTop Section Important the DimensionDoor Operation Attaching Horizontal Track to Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Correct Top Adjusting Top BracketsMaintaining the slide’s position, tighten InCorrectTorqueMaster Spring Tube Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a Center Bracket BushingIdrive Installation Left Drum WrapsGarage Looking OUT Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Tools Needed Pliers Attaching Disconnect CablesMounting Disconnect Handle Bracket Mark a location on the right jambDisconnect handle bracket. Tighten Attaching Disconnect HandleRemove all disconnect cable slack Handle until snug, and then tightenSecuring Door For Spring Winding Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns Important pawl knob must be See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to SpringsRear Support Full Tension of the Spring Spring Turn ChartThree clicks Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlTo Add Spring Tension No spring winding on left hand sideClamp a pair of vice clamps on the vertical Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Approximately 48 to 50 1220 to Pull RopeMeasure and mark the jamb No Scew EYE Pull Rope Bottom BracketTrack radius being used Assembly, as shown in FIGDetermine the Wayne-Dalton Appropriate 1/2 1 room permitting above of the highAbove high arc Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using From Center lineSuitable mounting Trolley OperatorOperator Rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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