Wayne-Dalton 9400 No spring winding on left hand side, To Add Spring Tension, Ratchet wheel

Page 38

 

TorqueMaster® Plus Reset

 

 

 

 

 

 

 

 

 

Instructions Continued...

 

 

 

 

 

 

 

 

Tools Needed:

NOTE: Single spring applications require

 

place vice clamps

no spring winding on left hand side.

 

 

 

 

 

above 3rd Roller on

 

 

 

 

Clamp a pair of vice clamps on the vertical

 

both vertical track

 

tracks just above the third roller on one

 

 

 

 

 

 

 

 

 

side and just below the third roller on the

 

 

 

 

 

 

 

 

 

other side. This will prevent the door from

 

 

 

 

 

 

 

 

 

raising or lowering while adjusting the

 

 

 

 

 

 

 

 

 

spring(s).

 

vice clamps

 

 

 

 

 

Track

 

 

 

attached to

 

 

 

 

 

 

WARNING

 

inner rail

 

 

 

 

 

 

 

 

of track

 

 

 

 

 

 

 

Prior to winding or making adjustments

 

 

 

 

 

 

 

 

 

to the springs, ensure you’re winding

 

 

 

 

 

 

 

 

 

in the proper direction as stated in the

 

 

 

 

 

 

 

 

 

Installation Instructions. Otherwise the

 

 

 

 

 

 

 

 

 

spring fittings may release from spring

 

 

 

 

 

 

 

 

 

if not wound in the proper direction and

 

 

 

 

 

 

 

 

 

could result in severe or fatal injury.

 

 

 

 

 

 

 

 

 

To Add Spring Tension:

Lower Position

UPPER Position

 

The ratchet wheel is made of 10 teeth. To

 

 

 

 

 

 

 

 

 

add spring tension, ensure the ratchet and

 

 

 

 

 

 

 

 

 

socket is set so that it will tighten counter

 

 

 

 

 

 

 

 

 

clockwise on the right hand side, and

 

 

 

 

 

 

 

 

 

clockwise on the left hand side. Place the

 

 

 

 

 

 

 

 

 

ratchet with 5/8” socket onto the wind-

 

 

 

 

 

 

 

 

 

ing shaft, pull down to add 3/10 of a turn.

 

 

 

 

 

 

 

 

 

Watch as three teeth of the ratchet wheel

 

 

 

 

 

 

 

 

 

pass over the ratchet pawl, creating three

 

 

 

 

 

 

 

 

 

“clicks”.

 

 

 

 

 

 

 

 

 

To Remove Spring Tension:

 

 

 

 

 

 

 

 

 

To remove spring tension, ensure the

 

 

 

 

 

 

 

 

 

ratchet and socket is set so that it will

 

 

 

 

 

 

 

 

 

tighten counter clockwise on the right

 

 

 

 

 

 

 

 

 

hand side and clockwise on the left hand

 

 

 

 

 

 

 

 

 

side. It is recommended that a regular 5/8”

Pawl knob in Lower

Pawl knob in upper

 

wrench be used. Place the wrench onto

 

Position

Position

 

the winding shaft. Pull down on the wrench

 

 

 

 

 

 

 

 

 

 

to relieve pressure between the ratchet

 

 

 

 

 

 

 

 

 

pawl and the ratchet wheel. Push in on

 

 

 

 

 

 

 

 

 

the pawl to allow the three ratchet wheel

 

 

 

 

 

 

 

 

 

teeth to pass by the ratchet pawl, as you

End Bracket

 

 

 

 

 

 

 

 

carefully allow the wrench to be rotated

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

upward by the spring tension. Release the

 

 

 

 

 

 

 

 

 

pawl to allow ratchet pawl to engage with

 

 

 

 

 

 

 

Ratchet

 

the ratchet wheel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with 5/8”

 

 

 

 

 

 

 

 

 

 

Remove the vice clamps from the vertical

 

 

 

 

 

 

 

Socket

 

tracks, re-check doors balance and adjust

 

 

 

 

 

 

 

 

 

if necessary. When door is balanced and

 

 

 

 

 

 

 

 

 

adjusted properly, place the pawl knobs in

 

 

 

 

 

 

 

 

 

the active position (lower position).

 

 

 

 

 

 

 

 

 

 

PAWL

To

 

 

 

 

 

 

 

 

fatal

 

 

 

 

 

 

 

 

 

 

,

 

 

 

 

 

 

 

 

until

DO

 

 

 

 

 

 

 

 

from

 

 

 

 

 

 

 

To

spr

 

 

 

 

 

 

 

 

safely

 

 

 

 

 

 

 

and follow read

 

 

 

 

 

 

3” Extension

installationthe

 

 

 

 

 

 

DO

Ratchet

REMOVE Tns/owners

 

 

 

 

 

NOT

instructiotions in

the

e

 

 

 

 

No space

manual.

 

 

 

 

 

 

 

 

HIS

 

 

 

 

 

 

 

CablePawland

TAG.

 

 

 

 

 

 

Drum

 

geRatcheum t

 

 

 

 

 

DISENGAGE

 

 

 

38

 

 

 

 

 

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 38
Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Attach a suitable mounting pad to Preparing the OpeningFailure to securely Structurally sound framing could causeAngles to Vertical Track InstallationAttaching Quick Install Flag FlagangleTools Needed Hammer Horizontal AngleTools Needed None Installing Q.I. Jamb Brackets DrumsTools Needed Level Bottom SectionVertical Track Stacking Sections Top BracketsBar Bar AsymmetricalTo this DOOR, a Wayne-Dalton Operator BracketTop section ProperlyDoor Operation Important the DimensionTop Section Attaching Horizontal Track to Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Correct Top Adjusting Top BracketsMaintaining the slide’s position, tighten InCorrectTorqueMaster Spring Tube Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a Center Bracket BushingIdrive Installation Left Drum WrapsGarage Looking OUT Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Tools Needed Pliers Attaching Disconnect CablesMounting Disconnect Handle Bracket Mark a location on the right jambDisconnect handle bracket. Tighten Attaching Disconnect HandleRemove all disconnect cable slack Handle until snug, and then tightenSecuring Door For Spring Winding Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs Important pawl knob must be See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to SpringsRear Support Full Tension of the Spring Spring Turn ChartThree clicks Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlTo Add Spring Tension No spring winding on left hand sideClamp a pair of vice clamps on the vertical Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Approximately 48 to 50 1220 to Pull RopeMeasure and mark the jamb No Scew EYE Pull Rope Bottom BracketTrack radius being used Assembly, as shown in FIGDetermine the Wayne-Dalton Appropriate 1/2 1 room permitting above of the highAbove high arc Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using From Center lineSuitable mounting Trolley OperatorOperator Rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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