Wayne-Dalton AND 9600, 9400 Extension Spring Removal, Removing the Old Door

Page 9

P3

Tools Needed:

Recommended

tools from

page 5

Extension Spring Removal

Step 1: Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling. By opening the door you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove cable, sheave and extension spring. Repeat for the other side. If safety cables are running through the extension springs, remove them also. Remove parts from work area.

Step 2: Holding door in the open position, remove the vice clamps, be prepared

to support the entire weight of the door. Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by grasping the door firmly by it’s lift handles. Do not place fingers or hands near joints, between sections, or between bottom of door and floor. Otherwise, severe injury could result.

NOTE: Continue with “P4” after completing this step.

remove lag screw

from safety cable (if installed). repeat for opposite side.

bottom section

(door open)

carefully remove “s”

hook and countrebalance

cable (repeat for the

opposite side)

horizontal angle

PRE-INSTALLATION

P4

Tools Needed:

Recommended

tools from

page 5

Removing the Old Door

Having removed the counterbalance system, the door can now be disassembled.

Start by first removing the top row of hinges.

With assistance, hold the top section to keep it from falling and remove the top brackets. With assistance, lift the top section out of the opening and remove it from the work area. Repeat for all remaining sections.

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

top bracket

horizontal track

hinges

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalTorqueMaster Spring RemovalBracket and Drive Gear Extension Spring Removal Removing the Old DoorTools Needed Recommended Tools from Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleHorizontal Angle Tools Needed NoneTools Needed Hammer Drums Installing Q.I. Jamb BracketsBottom Section Vertical TrackTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyImportant the Dimension Top SectionDoor Operation POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Attaching Horizontal Track to Adjustable Flagangle Fall from Overhead POSITION­ Causing Severe or Fatal InjuryTracks are SECURED­ AT REAR, AS Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsDrum Wrap Installation Winding SpringsRecommended Spring Turns From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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