Wayne-Dalton AND 9600, 9400 installation instructions TorqueMaster Plus Reset Instructions, Pawl

Page 37

Tools Needed:

TorqueMaster® Plus Reset

Instructions Continued...

If the system is activated, follow these steps to reset the system:

3.Clamp vice grips on both vertical tracks just below the bottom section.

4.Flip the pawl knob on both end brackets to the upper position (see illustration).

5.With assistance, raise the door slightly to reset the system.

IMPORTANT: BE PREPARED TO SUPPORT THE TOTAL WEIGHT OF THE DOOR.

place vice clamps

BELOW BOTTOM SECTION on both vertical track

6.Cautiously remove the vice clamps from the vertical tracks; with assistance, lower the door.

IMPORTANT: BE PREPARED TO HOLD THE FULL TENSION OF THE SPRING.

7.Check for spring tension. Starting on the right hand side, place a ratchet and 5/8” socket on the Torquemaster® Plus end bracket (see illustration). Ensure ratchet is set so that it will tighten counter clockwise on the right hand side, and clockwise on the left hand side (if applicable). If ten- sion is present, remove the ratchet and check the left hand side (if applicable). If spring(s) have tension, proceed to Step 8; if no spring tension is present, contact a qualified door agency to replace the spring(s).

Lower Position

Pawl Knob in Lower

Position

UPPER Position

Pawl knob in UPPER

Position

INSTALLATION

NOTE: A 3” extension is also recommended for added clearance from the horizontal angle.

8.Lift door and check its balance. Adjust spring(s), if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). Anytime spring adjustments are made, pawl knob must be in the upper position (see illustration).

An unbalanced door such as this can cause idrive® or Torquemaster® opera- tion problems. To adjust spring(s), only add or remove a maximum of 3/10 of a turn (three teeth of ratchet wheel) at a time. Both sides need to be adjusted equally on double spring doors.

End Bracket

Ratchet with 5/8” Socket

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37

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Page 36 Page 38
Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleTools Needed None Horizontal AngleTools Needed Hammer Drums Installing Q.I. Jamb BracketsVertical Track Bottom SectionTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyTop Section Important the DimensionDoor Operation POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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