Wayne-Dalton AND 9600, 9400 Operator Bracket, Top section, To this DOOR, a Wayne-Dalton, Properly

Page 17

 

 

12

Operator Bracket

 

 

 

Tools Needed:

NOTE: Operator bracket must be

Power Drill

mounted and secured prior to installing

top section.

7/16” Socket

IMPORTANT: WHEN CONNECTING A

Driver

Vice Clamps

TROLLEY TYPE GARAGE DOOR OPENER

TO THIS DOOR, A Wayne-Dalton

Phillips Head

OPENER/TROLLEY BRACKET MUST

Screwdriver

BE SECURELY ATTACHED TO THE TOP

 

SECTION OF THE DOOR, ALONG WITH

 

ANY U-BARS PROVIDED WITH THE

 

DOOR. THE INSTALLATION OF THE

 

OPENER MUST BE ACCORDING TO

 

MANUFACTURER’S INSTRUCTIONS AND

 

FORCE SETTINGS MUST BE ADJUSTED

 

PROPERLY

Prior to installing top section, locate the center of the top section and seat the operator bracket on male part of the top section. For retro fit applications, the operator bracket must be aligned with an existing operator and positioned on top section so it bridges the transition point of the section thickness, as shown in FIG. 1.1 and 1.2. Install (2) #12 x 1/2” phillips head screws on the opposite side of operator bracket, as shown in FIG. 1.3. Clamp operator bracket to u-bar (if furnished), as shown in FIG. 1.4. First attach (4) 1/4” - 14 x 5/8” self-tapping screws to the operator bracket, as shown in FIG. 1.5. Then attach (2) 1/4”

-14 x 5/8” self-tapping screws to the operator bracket, as shown in FIG. 1.6. Remove vice clamps.

NOTE: If you have a 9100 door, (2) of the 1/4” - 20 x 11/16” self-drilling screws used to attach the u-bar instead of (2) 1/4” - 14 x 5/8” self-tapping screws when attaching operator bracket to u- bar, as shown in FIG. 1.6.

NOTE: When attaching operator bracket to top section with u-bar, apply additional pressure to thread into the u-bar.

NOTE: See FIG. 1.7 for installing operator bracket on top section without u-bars.

Align center of both tabs with

 

 

center line of top section

Male part of

Operator

 

top section

 

 

Bracket

Operator

 

U-bar

Bracket

 

 

 

Top

 

 

 

 

 

section

 

 

 

 

Top

With or

 

 

 

 

 

 

 

 

section

without

 

 

 

 

FIG. 1.1

 

 

 

FIG. 1.2

U-bar

 

 

 

Opposite side of

 

 

 

Operator Bracket

Operator bracket

 

 

 

 

 

 

 

 

 

r

 

 

 

 

a

 

 

 

b

 

 

 

-

 

 

 

 

U

 

 

 

(2) #12 x 1/2”

 

Phillips head

Vice clamp

screws

NOTE: not required

 

for j-struts.

FIG. 1.3

FIG. 1.4

Operator

(2) 1/4” - 14 x 5/8”

bracket

self-tapping

 

screws

 

Operator

 

bracket

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

a

 

 

 

 

 

 

b

 

 

 

 

 

 

-

 

 

 

 

 

 

r

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a

 

 

 

 

 

 

b

 

 

 

 

 

 

-

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

(4) 1/4” - 14 x 5/8”

 

 

 

 

 

 

 

(2) 1/4” - 20 x 11/16”

 

 

 

 

 

 

 

self-DRILLING screws

self-tapping

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

screws

 

 

 

 

 

 

 

FIG. 1.6

FIG. 1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(6) 1/4” - 14 x 5/8”

 

 

 

 

 

 

 

 

Self-tapping

 

 

 

 

 

 

 

 

screws

 

 

 

 

 

 

 

 

Operator

 

 

 

 

 

 

 

 

bracket

FIG. 1.7

17

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 17
Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleTools Needed Hammer Horizontal AngleTools Needed None Drums Installing Q.I. Jamb BracketsTools Needed Level Bottom SectionVertical Track Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyDoor Operation Important the DimensionTop Section POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
Related manuals
Manual 10 pages 39.36 Kb Manual 8 pages 41.15 Kb Manual 40 pages 42.94 Kb Manual 36 pages 11.38 Kb

AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.