Wayne-Dalton AND 9600, 9400 installation instructions TorqueMaster Spring Removal, Unwind Springs

Page 7

P2

TorqueMaster® Spring Removal

loosen lock

counter

 

 

nut 1/4 turn

 

gear/ cover

 

 

 

Tools Needed:

A TorqueMaster® spring system can be

 

INSTALLATION-

identified by the end brackets. For single

 

 

 

Recommended

spring applications, the right hand end

 

right hand

bracket will always have a drive gear,

 

end bracket

tools from

counter gear, counter cover, and a winding

 

 

page 5

bolt head. The left hand end bracket will

 

 

 

have no gears, counter cover, or winding

 

 

 

bolt head. The hole for the winding bolt

 

PRE

 

head will be plugged.

 

 

 

 

 

For double springs, both the right hand and

 

place mark on end bracket

 

left hand end brackets will always have a

 

 

 

and drive gear tooth

 

drive gear, counter gear, counter cover and

 

 

Fig. 1

before unwinding springs

 

a winding bolt head.

 

IMPORTANT: Right and left hand is

end bracket

 

always determined from inside the

 

 

 

building looking out.

 

right hand

 

 

 

 

Step 1: If you have a black counter

 

winding bolt head

 

 

 

 

cover: Place a mark on the drive gear

 

 

 

tooth and an adjacent mark on the right

 

electric drill

 

hand end bracket (Fig. 1). Loosen the lock

 

with 7/16” hex

 

nut 1/4 turn using a 7/16” wrench and

 

driver (do not

 

continue with step 2.

 

use impact

 

If you have a gray counter cover: Loosen

 

gun)

 

the lock nut 1/4 turn using a 7/16” wrench

 

 

 

and continue with step 2.

 

 

 

Step 2: Using an electric drill (High torque

 

 

 

/ gear reduced to 1300 rpm preferred) with

 

 

 

a 7/16” hex head driver, unwind the right

Fig. 2

 

 

hand winding bolt head counterclockwise

right hand

 

 

(Fig. 2) and count the number of turns the

 

 

mark on the drive gear passes the adjacent

cable drum

 

 

mark on the end bracket. Referencing

 

 

 

the chart below, by door height, stop

 

 

 

unwinding the spring once the counted

TorqueMaster®

 

 

turns have reached the listed number of

 

 

Spring Tube

 

 

turns.

 

 

 

 

 

6’-0” Door Height = 14 turns

 

 

 

6’-3” Door Height = 14 1/2 turns

 

 

 

6’-5” Door Height = 15 turns

 

 

 

6’-6” Door Height = 15 turns

 

 

 

6’-8” Door Height = 15 1/2 turns

 

check cable

 

6’-9” Door Height = 15 1/2 turns

 

tension

 

7’-0” Door Height = 16 turns

 

 

 

7’-3” Door Height = 16 1/2 turns

 

 

 

7’-6” Door Height = 17 turns

 

 

 

7’-9” Door Height = 17 1/2 turns

Fig. 3

 

 

8’-0” Door Height = 18 turns

 

 

 

counter

 

 

 

 

CAUTION: DO NOT USE IMPACT GUN TO

 

gear

 

UNWIND SPRINGS.

 

 

 

IMPORTANT: DO NOT reference the

 

counter

 

counter cover when counting the

 

 

 

cover

 

number of turns being unwound

 

 

 

 

 

on the spring, but follow the

 

 

 

instructions above.

pry counter gear

 

 

Step 3: Verify that spring tension has been

and counter cover

 

 

from end bracket

 

 

released by pulling the counterbalance

 

 

using flat Tip

 

 

cable on the right hand cable drum away

 

 

screwdriver

 

 

from the header (Fig. 3). If spring tension

 

 

 

 

 

has been released, the cable will be loose.

 

 

 

In addition, the TorqueMaster® Spring Tube

 

 

 

 

 

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Suddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Structurally sound framing could cause Preparing the OpeningFailure to securely Attach a suitable mounting pad toFlagangle InstallationAttaching Quick Install Flag Angles to Vertical TrackTools Needed None Horizontal AngleTools Needed Hammer Drums Installing Q.I. Jamb BracketsVertical Track Bottom SectionTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarProperly Operator BracketTop section To this DOOR, a Wayne-DaltonTop Section Important the DimensionDoor Operation Do not Raise Door Until Horizontal Tracks are SECURED­ Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track toFall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS InCorrect Adjusting Top BracketsMaintaining the slide’s position, tighten Correct TopCenter Bracket Bushing Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a TorqueMaster Spring TubeIdrive Installation Important Right and Left Hand Drum WrapsGarage Looking OUT LeftCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mark a location on the right jamb Attaching Disconnect CablesMounting Disconnect Handle Bracket Tools Needed PliersHandle until snug, and then tighten Attaching Disconnect HandleRemove all disconnect cable slack Disconnect handle bracket. TightenTools Needed Vice Clamps Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Securing Door For Spring WindingWinding Springs Drum Wrap InstallationRecommended Spring Turns Springs See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to Important pawl knob must beRear Support Flagangles for level and plumb Spring Turn ChartThree clicks Full Tension of the SpringInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsWrench be used. Place the wrench onto No spring winding on left hand sideClamp a pair of vice clamps on the vertical To Add Spring TensionDoorMaster TM Bracket Side LockStep Plate No Scew EYE Pull Rope Bottom Bracket Pull RopeMeasure and mark the jamb Approximately 48 to 50 1220 toAppropriate 1/2 1 room permitting above of the high Assembly, as shown in FIGDetermine the Wayne-Dalton Track radius being usedFrom Center line Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using Above high arcOperator Framing Members Perforated Angle Trolley OperatorOperator Rail Suitable mountingPainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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