Wayne-Dalton AND 9600, 9400 Important pawl knob must be, Springs, IMPORTANT! Hold the door down

Page 33

 

Winding Springs Continued...

 

 

 

 

IMPORTANT: pawl knob must be

End Bracket

 

 

Tools Needed:

 

 

 

in upper position to add/ remove

 

 

 

 

 

 

 

 

required number of spring turns.

 

 

 

 

After 2-3 turns, remove the ratchet

 

 

 

 

wrench and adjust the cable on the left

 

 

 

 

side (step 29). Ensure the cables are in

 

 

 

 

the first groove and the cable drums, as

 

 

 

 

shown in Step 29.

 

 

 

 

NOTE: Single spring application require

 

 

 

 

no spring winding on the left hand side,

 

 

 

 

but meed cable tension adjustments.

 

 

 

 

IMPORTANT: Counterbalance

 

 

 

 

cable tension must be equal on

 

 

 

 

both sides prior to fully winding

Pawl Knob in Upper

 

 

springs.

 

 

 

Position

 

 

See the Spring Turn chart for

 

 

 

 

the required number of turns:

 

 

INSTALLATION

 

For single spring applications:

 

 

 

Return to the right hand and continue

End Bracket

 

 

 

winding the spring to the required

 

 

 

number of turns for your door. Place

 

 

 

 

pawl knob in lower position.

 

 

 

 

For double spring applications:

 

 

 

 

Place a mark on the winding shaft and

 

 

 

 

end bracket. Place the ratchet with

 

 

 

 

5/8” socket onto the left hand winding

 

 

 

 

shaft end. To wind the spring, rotate

 

 

 

 

the winding shaft clockwise, while

 

 

 

 

watching the mark on the winding

 

 

 

 

shaft.Rotate the winding shaft to the

 

 

 

 

required number of turns for your door.

 

 

 

 

Then return to the right hand side

 

 

 

 

and wind the right hand spring to the

 

 

 

 

required number of turns. Place pawl

 

 

 

 

knob in lower position on both sides.

 

 

 

 

IMPORTANT: Mark number of spring

Pawl Knob in Lower

 

 

 

Position

 

 

turns on TorqueMaster® Plus end

 

 

 

 

 

 

 

bracket warning tag.

Back of torquemaster® plus end bracket warning tag

 

NOTE: Since total turns to balance door

 

 

 

 

 

can deviate from spring turn chart

 

 

 

 

values by ± 1/2 turn, adjustments to

 

 

 

 

the recommended number of turns

 

 

 

 

may be required after rear hangers

 

 

 

 

assembly is completed.

Spring Turns

 

 

IMPORTANT! Hold the door down

Door Height

Spring Turns

 

 

(6’ - 0”)

14

 

 

to prevent it from rising

(6’ - 3”)

14 - 1/2

 

 

unexpectedly in the event the

(6’ - 5”)

15

 

 

(6’ - 6”)

15

 

 

spring was overwound and

 

 

(6’ - 8”)

15 - 1/2

 

 

cautiously remove vICE cLAMPS

 

 

(6’ - 9”)

15 - 1/2

 

 

from vertical tracks.

(7’ - 0”)

16

 

 

IMPORTANT! Adjustments to the

(7’ - 3”)

16 - 1/2

 

 

(7’ - 6”)

17

 

 

recomended number of turns

(7’ - 9”)

17 - 1/2

 

 

may be required. If door raises

(8’ - 0”)

18

 

 

off the floor under spring

 

 

 

 

tension alone, then reduce

Number of Installed Spring Turns

Location for

 

spring tension until door rest

 

 

marking number

 

on the floor. If the door is hard

 

 

of installed

 

to raise or drifts down on its

 

 

spring turns

 

own, then ad spring tension.

 

 

 

 

 

 

 

33

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalTorqueMaster Spring RemovalBracket and Drive Gear Extension Spring Removal Removing the Old DoorTools Needed Recommended Tools from Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleHorizontal Angle Tools Needed NoneTools Needed Hammer Drums Installing Q.I. Jamb BracketsBottom Section Vertical TrackTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyImportant the Dimension Top SectionDoor Operation POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Attaching Horizontal Track to Adjustable Flagangle Fall from Overhead POSITION­ Causing Severe or Fatal InjuryTracks are SECURED­ AT REAR, AS Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsDrum Wrap Installation Winding SpringsRecommended Spring Turns From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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