Wayne-Dalton 9400 Determine the Wayne-Dalton, Track radius being used, Assembly, as shown in FIG

Page 42

Trolley Installation for

Determine the Wayne-Dalton

 

Level

Standard Lift

track radius being used:

 

 

HIGH ARC

 

 

 

 

Measure the curved ends of the horizontal track to determine

Horizontal

 

 

 

 

track

 

 

 

 

if you have a 12” or 15” radius horizontal track, as shown

 

 

 

 

 

 

 

 

 

in FIG. 2.1. Determine center line of door. Mark vertical line

 

12” or 15”

 

 

TOP

at this point, on the header wall. Raise the door slightly until

 

 

 

 

 

 

 

SECTION

the top section reaches the highest point of travel (high arc).

 

 

 

 

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

FIG. 2.2

wall, intersecting the vertical center line, as shown in FIG.

FIG. 2.1

 

2.2 through 2.3. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

appropriate 1/2” - 1” (room permitting) above of the high

Typical 1/2” - 1” above high arc

 

 

 

arc line and centered on the vertical line, as shown in FIG.

HIGH ARC

Torquemaster®

 

 

 

2.3. Spot the wall brackets mounting holes on the header

Counterbalance

 

 

 

line

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

Straight

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

 

 

 

 

arm

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

in FIG. 2.4 through FIG. 2.5 for correct arm hook-up from

 

 

Curved

 

trolley to operator bracket.

 

 

Vertical

arm

Cut Straight

 

 

 

From

center line

 

 

arm to

NOTE: Refer to your operator manual for specific details on

step 12

Header

 

 

accomplish

how to assembly the curved and straight arm, as shown in

 

 

 

 

trolley

 

 

 

 

setting

FIG. 2.4 through FIG. 2.5.

 

 

 

 

 

 

NOTE: Depending on your setup, you may or may not have to

FIG. 2.3

 

FIG. 2.4

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

 

 

 

FIG. 2.4 through FIG. 2.5.

 

 

 

CURVED

 

 

 

 

 

 

 

 

 

Align hole in the appropriate arm with holes in operator

 

Straight

arm

 

 

 

 

 

 

bracket tabs, as shown in FIG. 2.6. Insert 5/16” x 1-1/4”

 

arm

 

 

 

 

 

 

 

 

clevis pin, making sure hole in clevis pin is outside of second

 

 

 

 

 

tab of operator bracket. Insert hairpin cotter into clevis pin

 

 

Cut Straight

hole and spread hairpin cotter to ensure it will secure

 

 

arm to

 

assembly, as shown in FIG. 2.6.

 

 

 

accomplish

 

 

 

 

 

trolley

 

 

 

 

 

 

setting

 

 

 

 

 

FIG. 2.5

 

 

 

 

 

 

Hairpin

 

 

 

Operator hook-up chart Standard lift For 12” radius

Operator

Cotter

 

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

Door

Operator models

Type of arm Being used

Ref. Illustrations

Operator

 

 

 

above

 

 

 

Arm

 

 

 

 

 

Quantum/classic

Curved / Straight

Fig. 2.5

Bracket tabs

 

 

 

 

 

 

 

 

 

Linear

Straight / Curved

Fig. 2.4

 

 

 

 

 

Liftmaster

Curved / Straight

Fig. 2.5

 

 

 

 

 

(sears)

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved / Straight

Fig. 2.5 Or Fig. 2.4

 

 

 

 

 

 

 

 

 

FIG. 2.6

 

 

Operator hook-up chart Standard lift For 15” radius

 

 

 

 

Hairpin Cotter

 

 

 

 

 

 

 

Operator models

Type of arm Being used

Ref. Illustrations

5/16” x 1-1/4”

Top view

(Outside of operator

above

 

bracket tab)

 

 

 

 

Quantum/classic

Curved / Straight

Fig. 2.5

 

Clevis pin

 

 

 

 

 

 

 

 

Linear

Straight / Curved

Fig. 2.4

 

 

 

 

 

Liftmaster

Curved / Straight

Fig. 2.5

 

 

 

 

 

(sears)

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved / Straight

Fig. 2.5 Or Fig. 2.4

 

Door arm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator bracket tabs

42

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 42
Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsTorqueMaster Spring RemovalBracket and Drive Gear Extension Spring Removal Removing the Old DoorTools Needed Recommended Tools from Attach a suitable mounting pad to Preparing the OpeningFailure to securely Structurally sound framing could causeAngles to Vertical Track InstallationAttaching Quick Install Flag FlagangleHorizontal Angle Tools Needed NoneTools Needed Hammer Installing Q.I. Jamb Brackets DrumsBottom Section Vertical TrackTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalTo this DOOR, a Wayne-Dalton Operator BracketTop section ProperlyImportant the Dimension Top SectionDoor Operation Attaching Horizontal Track to Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Do not Raise Door Until Horizontal Tracks are SECURED­Attaching Horizontal Track to Adjustable Flagangle Fall from Overhead POSITION­ Causing Severe or Fatal InjuryTracks are SECURED­ AT REAR, AS Correct Top Adjusting Top BracketsMaintaining the slide’s position, tighten InCorrectTorqueMaster Spring Tube Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a Center Bracket BushingIdrive Installation Left Drum WrapsGarage Looking OUT Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Tools Needed Pliers Attaching Disconnect CablesMounting Disconnect Handle Bracket Mark a location on the right jambDisconnect handle bracket. Tighten Attaching Disconnect HandleRemove all disconnect cable slack Handle until snug, and then tightenSecuring Door For Spring Winding Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Tools Needed Vice ClampsDrum Wrap Installation Winding SpringsRecommended Spring Turns Important pawl knob must be See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to SpringsRear Support Full Tension of the Spring Spring Turn ChartThree clicks Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlTo Add Spring Tension No spring winding on left hand sideClamp a pair of vice clamps on the vertical Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Approximately 48 to 50 1220 to Pull RopeMeasure and mark the jamb No Scew EYE Pull Rope Bottom BracketTrack radius being used Assembly, as shown in FIGDetermine the Wayne-Dalton Appropriate 1/2 1 room permitting above of the highAbove high arc Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using From Center lineSuitable mounting Trolley OperatorOperator Rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
Related manuals
Manual 10 pages 39.36 Kb Manual 8 pages 41.15 Kb Manual 40 pages 42.94 Kb Manual 36 pages 11.38 Kb

AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.