Wayne-Dalton 9400, AND 9600 TorqueMaster Spring, Removal, Bracket and Drive Gear

Page 8

 

TorqueMaster® Spring

 

Removal continued...

 

 

Tools Needed:

should be free to rotate in either direction.

If the counterbalance cable is still taut and

 

Recommended

the TorqueMaster® Spring Tube is difficult

to rotate, that is an indication that spring

tools from

tension still exists on the left hand spring.

page 5

Repeat Steps 1 and 2 for releasing spring

 

tension on the left hand side.

 

Step 4: Using a flat tip screwdriver,

 

pry the counter gear and counter cover

 

from the right hand end bracket (Fig. 4

 

on previous page). Discard the counter

 

gear and counter cover. On double spring

 

applications, repeat for left hand side.

 

Step 5: Remove the upper 5/16” x

 

1-5/8” lag screw from the right hand end

 

bracket (Fig. 5). Attach locking pliers to

 

the upper portion of the end bracket and

 

hold the housing steady while removing

 

the lower 5/16” x 1-5/8” lag screw and

 

#10 x 1/2” phillips head screw from the

 

end bracket (Fig. 6).

 

Step 6: Holding the right hand end

 

bracket steady with locking pliers,

 

carefully pry the end bracket and drive

 

gear off the winding shaft using a flat tip

 

screwdriver (Fig. 7).

 

CAUTION: THE WINDING SHAFT MAY

 

ROTATE WHEN REMOVING THE END

 

BRACKET AND DRIVE GEAR.

 

Step 7: Repeat Step 4 for the left hand

 

side. Holding the left hand end bracket

 

steady with locking pliers, carefully pry

 

the end bracket off the winding shaft

 

using a flat tip screwdriver (Fig. 7).

 

Step 8: Remove the two (2) lag bolts

 

attaching the center bracket assembly to

 

the header board (Fig. 8).

 

Step 9: Lift the right hand side of the

 

TorqueMaster® Spring Tube and slide the

 

cable drum off. Realign the groove in the

 

winding shaft with the radial notch in the

 

flagangle and drape the counterbalance

 

cable with drum over the flagangle. Lift

 

the left hand side of the TorqueMaster®

 

Spring Tube and slide the cable drum

 

and winding shaft off (Fig. 9). Drape the

 

counterbalance cable with drum over the

 

flagangle. Lift the TorqueMaster® spring

 

assembly off the flagangles and out of

 

the doorway. Unhook the counterbalance

 

cables from the bottom brackets and

 

remove all parts from the work area.

 

NOTE: The cable drums may be difficult to

 

remove. If so, twist the cable drum to aid

 

in removal.

 

NOTE: Continue with “P4” on page 9 after

 

completing this step.

 

 

remove top lag screw

Fig. 5

use locking pliers

to hold end bracket

remove #10

phillips head

screw

remove

bottom lag

screw

Fig. 6

hold the

end bracket steady with locking pliers

pry end bracket from winding shaft using a flat tip screw driver and locking pliers

 

Fig. 7

 

 

CENTER

remove cable drum and

BRACKET

ASSEMBLY

winding shaft

 

 

lift

(2) 5/16” x 1-5/8”

drape cable

TorqueMaster®

Spring Tube

hex head lag

across

off flagangle

screws

top of flagangle

 

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Preparing the Opening Failure to securelyAttach a suitable mounting pad to Structurally sound framing could causeInstallation Attaching Quick Install FlagAngles to Vertical Track FlagangleTools Needed Hammer Horizontal AngleTools Needed None Installing Q.I. Jamb Brackets DrumsTools Needed Level Bottom SectionVertical Track Stacking Sections Top BracketsBar Bar AsymmetricalOperator Bracket Top sectionTo this DOOR, a Wayne-Dalton ProperlyDoor Operation Important the DimensionTop Section Quick Install Flagangle POSITION­ Causing Severe or Fatal InjuryAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Adjusting Top Brackets Maintaining the slide’s position, tightenCorrect Top InCorrectMust install the center bracket bushing DoorMaster Bracket installations on 40, Figure aTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Drum Wraps Garage Looking OUTLeft Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Attaching Disconnect Cables Mounting Disconnect Handle BracketTools Needed Pliers Mark a location on the right jambAttaching Disconnect Handle Remove all disconnect cable slackDisconnect handle bracket. Tighten Handle until snug, and then tightenCable Adjustment Tools Needed Pliers/Wire Cutters Flat Tip ScrewdriverSecuring Door For Spring Winding Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs See the Spring Turn chart for Required number of turns From vertical tracks IMPORTANT! Adjustments toImportant pawl knob must be SpringsRear Support Spring Turn Chart Three clicksFull Tension of the Spring Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlNo spring winding on left hand side Clamp a pair of vice clamps on the verticalTo Add Spring Tension Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Pull Rope Measure and mark the jambApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketAssembly, as shown in FIG Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highOperator hook-up charts, refer to referenced illustrations Pre-drilling and securing the wall bracket to header. UsingAbove high arc From Center lineTrolley Operator Operator RailSuitable mounting Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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