Wayne-Dalton 341458 Torsion Spring Removal, For Standard Lift, Failure to use approved

Page 6

P1

Torsion Spring Removal

SET SCREWS

For Standard Lift

 

Tools Needed:

WARNING

 

Approved

Failure to use approved

 

Winding Bars

winding bars can cause

 

 

spring energy to be released

Firmly hold winding

 

suddenly, resulting in severe

3/8” Wrench

bar and cautiously

or fatal injury.

loosen set screws

 

 

Vice Clamp

WARNING

 

 

COUNTERBALANCE SPRING

 

Recommended

TENSION MUST BE RELIEVED

Winding cone

tools from

BEFORE REMOVING ANY

page 5

HARDWARE. A POWERFUL

 

 

SPRING RELEASING IT’S ENERGY

 

 

SUDDENLY CAN CAUSE SEVERE OR

 

 

FATAL INJURY.

 

 

Do not release the torsion spring

 

 

tension unless you are qualified and

 

 

experienced door technician. Instead have

 

 

a professional door agency release the

 

 

tension.

 

 

Step 1: Close the door and place vice

 

 

clamps on the back legs of both vertical

 

 

tracks, above the third roller to prevent

 

 

the door from lifting as you unwind the

 

 

springs. Use only approved winding bars

 

 

available from your dealer. Do not use

 

 

undersized steel rods, screw drivers or

 

 

anything else to unwind the springs.

 

 

Position the ladder just off to the side

 

 

of the winding cone. The winding cone

 

 

should be easy to reach without putting

WINDING CONE

 

your body directly in front of it.

 

 

 

Step 2: Insert a winding bar into one

 

 

of the holes in the winding cone. Exert

 

 

upward pressure. Using caution, loosen

 

 

the two (2) set screws in the winding

TORSION ASSEMBLY

 

cone. Be prepared to support the full

 

 

 

torsional force of the spring when the set

APPROVED WINDING BARs

 

screws are loosened.

 

Step 3: Once set screws are loose, slowly

 

 

and carefully lower the winding rod until it

 

 

contacts the door. Insert other winding bar

 

 

into the upper hole. Push up and remove

 

 

lower bar. Carefully lower upper winding

 

 

bar, 1/4 turns at a time until it contacts

 

 

the door. Repeat process until all tension

 

 

is relieved. If your door is equipped with

 

 

two (2) torsion springs, follow the same

 

 

procedure to relieve tension on the second

 

 

spring.

 

 

Step 4: Remove vice clamps from tracks,

 

 

unbolt torsion shaft assembly and remove

 

 

from work area.

 

 

NOTE: Continue with “P4” on page 9 after

 

 

completing this step.

 

6Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 6
Contents Doors Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring RemovalFor Standard Lift Winding bars can cause Spring energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Tools Needed None InstallationAttaching Quick Install Flag Angle to Vertical Track FlagangleTools Needed Installed as shownHorizontal Angle Place tabs of horizontal angleInstalling Fully Adjustable Jamb BracketsInstalling Q.I. Jamb Brackets DrumsBottom Section Vertical TrackStacking Sections Top BracketsOperator Bracket ProperlyTop Section Do not Raise Door Until To Quick Install FlagangleAttaching Horizontal Track InjurySevere or Fatal Injury TorqueMaster Spring Tube Center Bracket BushingDrum Wraps Cable DrumsGarage Looking OUT Tools Needed Power Drill Socket Driver Wrench End BracketsRight End Bracket Securing Center Bracket Assembly16 18 x 3/4 16 x 1-5/8Cable Adjustment Securing Door For Spring WindingWinding Springs Recommended Spring TurnsDrum Wrap Installation Tools Needed To install drum wraps, position the leftHand drum wrap over the left hand Result in door falling Rear SupportRaising door further can Otherwise door could fallSpring Turn Chart Full Tension of the SpringResetting the ANTI-DROP Device TorqueMaster Plus Reset InstructionsCompany Reset the System While the Door is MovingSteps to reset the system Balancing DoorPawl TorqueMaster Plus Reset Pull Rope Tools Needed Power Drill Drill BitSide Lock Pull Rope Bottom BracketInstall operator rail 1/2 to Immediate adjustments or repairsFailure to Make Adjustments Or REPAIRS, if NECESSARY, can Trolley OperatorAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase