Wayne-Dalton 341458 installation instructions Preparing the Opening

Page 10

P5

 

Suitable mounting surface

 

Preparing the Opening

2” x 6” lumber minimum

 

 

 

 

 

 

 

 

Header board

 

 

 

 

 

If you just removed your existing door or you are installing a

2” x 6” lumber

 

 

 

 

Tools Needed:

preferred

 

 

 

 

new door, complete all steps in PREPARING THE OPENING.

 

 

 

 

Recommended

 

 

 

 

 

 

To ensure secure mounting of track brackets, side

 

 

 

 

Door

tools from

and center brackets, or steel angles to new or retro-fit

 

 

 

 

page 5

construction, it is recommended to follow the procedures

 

Level header

height

 

 

 

 

outlined in DASMA Technical Data Sheets #156, #161 and

Plumb jambs

 

 

 

 

#164 at www.dasma.com.

 

 

 

 

 

 

 

 

 

 

 

The inside perimeter of your garage door opening should

 

 

 

 

 

 

 

be framed with wood jamb and header material. The jambs

 

 

 

 

 

 

 

and header must be securely fastened to sound framing

 

 

 

 

 

 

 

members. It is recommended that 2” x 6” lumber be used.

 

 

 

 

 

 

 

The jambs must be plumb and the header level. The jambs

 

 

 

Door

 

 

 

should extend a minimum of 12” (305 mm) above the top of

 

 

 

 

 

 

 

 

 

Width

 

 

 

the opening for TorqueMaster counterbalance systems. For

 

 

 

 

 

 

 

low headroom applications, the jambs should extend to the

 

 

 

 

 

 

 

ceiling height. Minimum side clearance required, from the

 

 

 

 

 

 

 

opening to the wall, is 3-1/2” (89 mm).

 

Headroom

 

 

 

 

 

IMPORTANT: Closely inspect jambs, header and

Header

 

 

 

 

Backroom

 

mounting surface. Any wood found not to be sound,

 

 

 

 

 

 

 

 

 

 

 

must be replaced.

 

 

 

 

 

 

 

For TorqueMaster counterbalance systems, a suitable

 

 

 

 

 

 

 

mounting surface (2” x 4”) must be firmly attached to the

 

 

 

 

 

Jamb

 

wall, above the header at the center of the opening.

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to

 

 

 

 

 

 

 

avoid splitting the lumber. Do not attach the mounting

 

 

 

 

 

 

 

surface with nails.

Jamb

WEATHER SEAL

 

 

 

Weather Seal (May Not Be Included):

 

 

 

 

 

 

 

 

 

Cut the weather seal (if necessary) to fit header and jambs.

 

 

 

 

 

 

 

For quick install track: Align the header seal with the inside

 

 

 

 

 

 

 

edge of the header and temporarily secure it to the header

 

 

 

 

 

 

 

with equally spaced nails. Next, fit the jamb seals up tight

 

 

 

 

 

 

 

against the header seal and flush with the inside edge of

 

 

 

 

 

 

 

the jamb. Temporarily secure the jamb seals with equally

 

 

 

 

 

 

 

spaced nails approximately 12” to 18” apart. This will keep

 

Weather seal

 

 

the bottom section from falling out of the opening during

 

 

 

 

 

 

 

installation.

 

Weather

 

 

Weather

 

For fully adjustable track: Align the header seal 1/8” to

 

seal

 

 

 

seal

 

1/4” inside the header and temporarily secure it to the

 

 

 

 

 

 

 

header with equally spaced nails. Next, fit the jamb seals

 

 

 

 

 

 

 

up tight against the header seal and 1/8” to 1/4” inside

 

 

 

jamb

1/8” to 1/4”

 

the jamb. Temporarily secure the jamb seals with equally

Jamb

 

 

 

spaced nails approximately 12” to 18” apart. This will keep

Quick Install Track

 

Fully adjustable Track

 

the bottom section from falling out of the opening during

 

Door

 

 

 

Door

 

installation.

 

stop

 

 

 

stop

 

 

 

 

 

 

 

 

NOTE: Do not permanently attach weather seal to the jamb

 

Door

 

 

 

Door

 

at this time.

 

Section

 

 

Section

 

HEADROOM REQUIREMENT: Headroom is defined as the

Jamb

 

 

Jamb

1/8” to 1/4”

 

space needed above the top of the door for tracks, springs,

 

 

 

 

Headroom requirement

 

 

etc. to allow the door to open properly. If the door is to be

 

 

 

 

 

 

 

 

 

 

motor operated, 2-1/2” (64 mm) of additional headroom is

TRACK TYPE

 

TorqueMaster®

 

required.

15” Radius track

 

12-1/2” (318 mm)

 

NOTE: 6” LHR Conversion Kit is available for 12” Radius only.

 

 

 

Backroom requirement

 

 

Contact your local Wayne-Dalton dealer.

 

MOTOR

 

BACKROOM REQUIREMENT: Backroom is defined as the

DOOR HEIGHT

TRACK

MANUAL LIFT

 

distance needed from the opening back into the garage to

OPERATED

 

 

 

 

 

 

 

allow the door to open fully.

6’6”, 7’0”

15” Radius

98” (2489 mm) 125” (3175 mm)

 

 

8’0”

15” Radius 110” (2794 mm) 137” (3480 mm)

10Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local

yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Doors Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring RemovalFor Standard Lift Winding bars can cause Spring energy to be releasedUnwind Springs Removal TorqueMaster SpringBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening Tools Needed None InstallationAttaching Quick Install Flag Angle to Vertical Track FlagangleTools Needed Installed as shownHorizontal Angle Place tabs of horizontal angleInstalling Fully Adjustable Jamb BracketsInstalling Q.I. Jamb Brackets DrumsBottom Section Vertical TrackStacking Sections Top BracketsOperator Bracket ProperlyTop Section Do not Raise Door Until To Quick Install FlagangleAttaching Horizontal Track InjurySevere or Fatal Injury TorqueMaster Spring Tube Center Bracket BushingCable Drums Drum WrapsGarage Looking OUT Tools Needed Power Drill Socket Driver Wrench End BracketsRight End Bracket Securing Center Bracket Assembly16 18 x 3/4 16 x 1-5/8Cable Adjustment Securing Door For Spring WindingWinding Springs Recommended Spring TurnsTools Needed To install drum wraps, position the left Drum Wrap InstallationHand drum wrap over the left hand Result in door falling Rear SupportRaising door further can Otherwise door could fallSpring Turn Chart Full Tension of the SpringResetting the ANTI-DROP Device TorqueMaster Plus Reset InstructionsCompany Reset the System While the Door is MovingBalancing Door Steps to reset the systemPawl TorqueMaster Plus Reset Pull Rope Tools Needed Power Drill Drill BitSide Lock Pull Rope Bottom BracketInstall operator rail 1/2 to Immediate adjustments or repairsFailure to Make Adjustments Or REPAIRS, if NECESSARY, can Trolley OperatorAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model Thank you for your purchase