Wayne-Dalton 341458 installation instructions Extension Spring Removal, Removing the Old Door

Page 9

P3

Tools Needed:

Recommended

tools from

page 5

Extension Spring Removal

Step 1: Raise the door to the fully open position and place vice clamps to the back legs of both vertical tracks, below the bottom rollers to prevent the door from falling. By opening the door you release most of the spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove cable, sheave and extension spring. Repeat for the other side. If safety cables are running through the extension springs, remove them also. Remove parts from work area.

Step 2: Holding door in the open position, remove the vice clamps, be prepared

to support the entire weight of the door. Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door, by grasping the door firmly by it’s lift handles. Do not place fingers or hands near joints, between sections, or between bottom of door and floor. Otherwise, severe injury could result.

NOTE: Continue with “P4” after completing this step.

Remove lag screw

from safety cable (if installed). Repeat for opposite side.

Bottom section

(Door open)

Carefully remove “s”

hook and counterbalance

cable (repeat for the

opposite side)

Horizontal angle

PRE-INSTALLATION

P4

Removing the Old Door

 

 

 

 

 

Tools Needed:

Having removed the counterbalance

 

Horizontal track

Recommended

system, the door can now be

Top bracket

disassembled.

 

 

tools from

 

 

 

 

 

page 5

Start by first removing the top row of

 

 

 

 

 

 

hinges.

 

 

 

With assistance, hold the top section to

 

 

 

keep it from falling and remove the

 

 

 

top brackets. With assistance, lift the top

 

Hinges

 

section out of the opening and remove

 

 

 

 

 

it from the work area. Repeat for all

 

 

 

remaining sections.

 

 

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 9
Contents Important Notice DoorsTable of Contents Package Contents Door Section Identification Tools Required For Standard Lift Torsion Spring RemovalFailure to use approved Winding bars can cause Spring energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag Angle to Vertical Track InstallationTools Needed None FlagangleHorizontal Angle Installed as shownTools Needed Place tabs of horizontal angleBrackets Installing Fully Adjustable JambDrums Installing Q.I. Jamb BracketsVertical Track Bottom SectionTop Brackets Stacking SectionsProperly Operator BracketTop Section Attaching Horizontal Track To Quick Install FlagangleDo not Raise Door Until InjurySevere or Fatal Injury Center Bracket Bushing TorqueMaster Spring TubeDrum Wraps Cable DrumsGarage Looking OUT End Brackets Tools Needed Power Drill Socket Driver Wrench16 18 x 3/4 Securing Center Bracket AssemblyRight End Bracket 16 x 1-5/8Securing Door For Spring Winding Cable AdjustmentRecommended Spring Turns Winding SpringsDrum Wrap Installation Tools Needed To install drum wraps, position the leftHand drum wrap over the left hand Raising door further can Rear SupportResult in door falling Otherwise door could fallFull Tension of the Spring Spring Turn ChartCompany Reset the System TorqueMaster Plus Reset InstructionsResetting the ANTI-DROP Device While the Door is MovingSteps to reset the system Balancing DoorPawl TorqueMaster Plus Reset Side Lock Tools Needed Power Drill Drill BitPull Rope Pull Rope Bottom BracketFailure to Make Adjustments Or REPAIRS, if NECESSARY, can Immediate adjustments or repairsInstall operator rail 1/2 to Trolley OperatorGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingLifetime Limited Warranty Model Thank you for your purchase