American Water Heater VG6250T100 Fresh Air Openings For Confined Spaces, Exhaust Fans

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Unusually Tight Construction

ventilation systems, clothes dryers and fireplaces shall also be considered in determining the adequacy of a space to provide combustion, ventilation and dilution air.

Unusually Tight Construction

In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings of unusually tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.) additional air must be provided using the methods described in the Confined Space section that follows.

Confined Space

A Confined Space is one whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 cm per kW) of the total input rating of all appliances installed in the space.

Openings must be installed to provide fresh air for combustion, ventilation and dilution in confined spaces. The required size for the openings is dependent on the method used to provide fresh air to the confined space and the total Btu/hr input rating of all appliances installed in the space.

Direct Vent Appliances

Appliances installed in a Direct Vent configuration that derive all air for combustion from the outdoor atmosphere through sealed intake air piping are not factored in the total appliance input Btu/hr calculations used to determine the size of openings providing fresh air into confined spaces.

Exhaust Fans

Where exhaust fans are installed, additional air shall be provided to replace the exhausted air. When an exhaust fan is installed in the same space with a water heater, sufficient openings to provide fresh air must be provided that accommodate the requirements for all appliances in the room and the exhaust fan. Undersized openings will cause air to be drawn into the room through the water heater’s vent system causing poor combustion. Sooting, serious damage to the water heater and the risk of fire or explosion may result. It can also create a risk of asphyxiation.

Louvers and Grilles

The free areas of the fresh air openings in the instructions that follow do not take in to account the presence of louvers, grilles or screens in the openings.

The required size of openings for combustion, ventilation and dilution air shall be based on the “net free area” of each opening. Where the free area through a design of louver or grille or screen is known, it shall be used in calculating the size of opening required to provide the free area specified. Where the louver and grille design and free area are not known, it shall be assumed that wood louvers will have 25% free area and metal louvers and grilles will have 75% free area. Non motorized louvers and grilles shall be fixed in the open position.

Fresh Air Openings For Confined Spaces

The following instructions shall be used to calculate the size, number and placement of openings providing fresh air for combustion, ventilation and dilution in confined spaces. The illustrations shown in this section of the manual are a reference for the openings that provide fresh air into confined spaces only. Do not refer to these illustrationsforthepurposeofventinstallation.SeeVentingInstallation on page 20 for complete venting installation instructions.

Outdoor Air Through Two Openings

FIGURE 4.

The confined space shall be provided with two permanent openings, one commencing within 12 inches (300 mm) of the top and one commencing within 12 inches (300 mm) of the bottom of the enclosure. The openings shall communicate directly with the outdoors. See Figure 4.

Each opening shall have a minimum free area of 1 square inch per 4,000 Btu/hr (550 mm2 per kW) of the aggregate input rating of all appliances installed in the enclosure. Each opening shall not be less than 100 square inches (645 cm2).

Outdoor Air Through One Opening

FIGURE 5.

Alternatively a single permanent opening, commencing within 12 inches (300 mm) of the top of the enclosure, shall be provided. See Figure 5. The water heater shall have clearances of at least 1 inch (25 mm) from the sides and back and 6 inches (l50

mm)from the front of the appliance. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces that freely communicate with the outdoors and shall have a minimum free area of the following:

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Contents For Your Safety whenever maintenance adjustment or service is requiredRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents safe installation, use and service APPROVALSDANGER general safety information PrecautionsImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information General Safety Information Fire or Explosion HazardBreathing Hazard - Carbon Monoxide Gas Electrical Shock HazardPreparing For The Installation introductionAbbreviations Used Qualificationsfeatures and components REPLACEMENT PARTS AND DELIMING PRODUCTSGet To Know Your Water Heater - Gas Models Control Assemblyinstallation consideration Rough In DimensionsTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterCombustion Air and Ventilation Insulation BlanketsUnconfined Space Confined Space Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor Spacesinstalling the new water heater Power SupplyChemical Vapor Corrosion Water PipingMixing Valves Dishwashing MachinesSpace Heating and Potable Water System Time to Produce 2nd & 3rdClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied Water Damage Hazard Explosion HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsGas Piping Supply Gas RegulatorCondensate Piping SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterVenting If using 2” inch vent pipeIf using 3” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLInstallation Requirements - Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Installation Sequence SEQUENCE OF INSTALLATIONS, FIGURE 15AVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationConcentric vent installation SAFETY CONSIDERATIONSINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram Vent Pipe Preparation RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS1. INITIAL PREPARATION 2. SELECTION OF MATERIALSD. Inspection, cleaning, priming STEP E F. Joint assemblySTEP F G. Cleanup and joint movement B. DeburringControls and Switches BLOWER PROVER SWITCHBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHPower Vent Wiring Schematic - Figure WIRE TO GROUND CHECK INDICATES ZERO VOLTAGETHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALFOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGtemperature regulation HI LIMIT SWITCH ECOTime to Produce 2nd & 3rd Degreeadjust user settings control system operationOperating Set Point 120FIcon DescriptionStatus Icons State MenuOperating States Control System MenusUser Settings & Control System Menus MENUHELP Main Menu140F Heater StatusDisplay Settings Heater InformationTemperature Units Backlight DelayFault History Fault OccurrenceRestore Factory Defaults Blocked ExhaustService Contact Information Show Contact InformationChange Contact Name Current Contact Infofor your information Start Up ConditionsOperational Conditions SMOKE/ODORperiodic maintenance Venting System InspectionAnode Rod Inspection Temperature-Pressure Relief Valve OperationService Draining and FlushingBurn harzard Hot water discharge Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints troubleshooting Installation ChecklistWater Heater Location VentingSequence Of Operation Flow Chart YESNOOperational Problems Fault and Alert ConditionsBurn Hazard Replacement PartsElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks AC Reversed Ignition FailureLow Igniter Current Blocked ExhaustBlower Prover Failure Blower Prover OpenBlocked Air Intake Energy Cut Out ECOPage Page Page LIMITED RESIDENTIAL GAS WARRANTY SERVICE AND LABOR RESPONSIBILITYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved