American Water Heater VG6250T100 Gas Piping, Supply Gas Regulator, Condensate Piping

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Gas Piping

Gas Piping

Make sure gas supplied is same type listed on model rating plate. The inlet gas pressure must not exceed 14 inch water column (3.5 kPa) for natural and propane gas (L.P.). The minimum inlet gas pressure shown on rating plate is that which will permit firing at rated input.

SEDIMENT TRAPS

A sediment trap shall be installed as close to the gas inlet of the water heater as practical at the time of water heater installation. The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap.

Contaminants in the gas lines may cause improper operation of the gas control valve that may result in fire or explosion. Before attaching the gas line be sure that all gas pipe is clean on the inside. To trap any dirt or foreign material in the gas supply line, a drip leg (sometimes called a sediment trap) must be incorporated in the piping. The drip leg must be readily accessible. Install in accordance with the “Gas Piping” section. Refer to the current edition of the National Fuel Gas Code (ANSI Z223.1/NFPA 54).

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum [Propane (L.P.)] gases.

The water heater and its gas connection must be leak tested

before placing the water heater in operation.

The water heater and its individual Shut-off valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Important: Make sure the gas line is piped in with hard pipe. Avoid flex line construction for gas due to possible gas flow problems..

Supply Gas Regulator

The maximum allowable gas supply pressure for this water heater is 14 inches W.C. (3.5 kPa). Install a positive lock-up gas pressure regulator in the gas supply line if inlet gas pressure can exceed 14 inches W.C. (3.5 kPa) at any time.

If a positive lock-up regulator is required follow these instructions:

1.Positive lock-up gas pressure regulators must be rated at or above the input Btu/hr rating of the water heater they supply.

2.Positive lock-up gas pressure regulator(s) should be installed no closer than 3 feet (1 meter) and no farther than 8 feet (2.4 meters) from the water heater’s inlet gas connection.

3.After installing the positive lock-up gas pressure regulator(s) an initial nominal supply pressure setting of 7.0” W.C. while the water heater is operating is recommended and will generally provide good water heater operation. Some additional adjustment may be required later to maintain a steady gas supply pressure.

4.When installing multiple water heaters in the same gas supply system it is recommended that individual positive lock-up gas pressure regulators be installed at each unit.

All gas piping must comply with local codes and ordinances or with the current edition of National Fuel Gas Code (ANSI Z223.1/ NFPA- 54). Copper or brass tubing and fittings (except tin lined copper tubing) shall not be used.

If the gas control valve is subjected to pressures exceeding 1/2 psi (3.5 kPa), the damage to the gas control valve could result in a fire or explosion from leaking gas.

If the main gas line Shut-off serving all gas appliances is used, also turn “off” the gas at each appliance. Leave all gas appliances shut “off” until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater. Consult the current edition of National Fuel Gas Code (ANSI Z223.1/NFPA 54) and your gas supplier concerning pipe size.

There must be:

A readily accessible manual shut off valve in the gas supply line serving the water heater, and

A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control valve.

A ground joint union of proper size between the shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame. Rinse off soapy solution and wipe dry.

Condensate Piping

This water heater is a condensing unit and requires a drain to be located in close proximity to allow the condensate to drain safely. The condensate drains from the unit at the exhaust tee located at

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Contents RESIDENTIAL GAS WATER HEATERS For Your Safetywhenever maintenance adjustment or service is required Instruction Manualtable of contents safe installation, use and service APPROVALSDANGER Improper installation, use and service may result in property damage general safety informationPrecautions Explosion Hazardgeneral safety information Breathing Hazard - Carbon Monoxide Gas General Safety InformationFire or Explosion Hazard Electrical Shock HazardAbbreviations Used Preparing For The Installationintroduction QualificationsGet To Know Your Water Heater - Gas Models features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Control AssemblyTable 1 - Rough-In-Dimensions installation considerationRough In Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterCombustion Air and Ventilation Insulation BlanketsUnconfined Space Outdoor Air Through Two Openings Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor SpacesChemical Vapor Corrosion installing the new water heaterPower Supply Water PipingSpace Heating and Potable Water System Mixing ValvesDishwashing Machines Time to Produce 2nd & 3rdClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied Temperature-Pressure Relief Valve Water Damage HazardExplosion Hazard T&P Valve Discharge Pipe RequirementsCondensate Piping Gas PipingSupply Gas Regulator SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterIf using 3” inch vent pipe VentingIf using 2” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLCommonwealth of Massachusetts Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Vent Termination - Figure 15A DIRECT VENT terminal installation Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Concentric vent installationSAFETY CONSIDERATIONS Table 6 - KIT COMPONENTSCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 1. INITIAL PREPARATION Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 2. SELECTION OF MATERIALSSTEP F G. Cleanup and joint movement D. Inspection, cleaning, primingSTEP E F. Joint assembly B. DeburringBLOCKED EXHAUST SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED INTAKE SWITCHTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALTO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGTime to Produce temperature regulationHI LIMIT SWITCH ECO 2nd & 3rd DegreeOperating Set Point adjust user settingscontrol system operation 120FIcon DescriptionStatus Icons Operating States StateMenu Control System MenusHELP User Settings & Control System MenusMENU Main Menu140F Heater StatusTemperature Units Display SettingsHeater Information Backlight DelayRestore Factory Defaults Fault HistoryFault Occurrence Blocked ExhaustChange Contact Name Service Contact InformationShow Contact Information Current Contact InfoOperational Conditions for your informationStart Up Conditions SMOKE/ODORAnode Rod Inspection periodic maintenanceVenting System Inspection Temperature-Pressure Relief Valve OperationBurn harzard Hot water discharge ServiceDraining and Flushing Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints Water Heater Location troubleshootingInstallation Checklist VentingSequence Of Operation Flow Chart YESNOBurn Hazard Operational ProblemsFault and Alert Conditions Replacement PartsElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks Low Igniter Current AC ReversedIgnition Failure Blocked ExhaustBlocked Air Intake Blower Prover FailureBlower Prover Open Energy Cut Out ECOPage Page Page CLAIM PROCEDURE LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CONDITIONS AND EXCEPTIONSAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved