American Water Heater VG6250T100 Mixing Valves, Dishwashing Machines, Time to Produce 2nd & 3rd

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Mixing Valves

Mixing Valves

Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death.

Children, the elderly and the physically or mentally disabled are at highest risk for scald injury.

Feel water before bathing or showering.

Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing, dish washing, and other sanitizing needs can scald and cause permanent injury upon contact. Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the water heater’s temperature setting by up to 20°F (11°C).

Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm and the physically/mentally disabled. Table 4 shows the approximate time- to-burn relationship for normal adult skin. If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring a certain water temperature at the point of use, then special precautions must be taken.

In addition to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed at the water heater (see Figure 8) or at the hot water taps to further reduce system water temperature.

Mixing valves are available at plumbing supply stores. Consult a Qualified Installer or Service Agency. Follow mixing valve manufacturer’s instructions for installation of the valves.

 

Table 4

 

 

Water Temperature

Time to Produce 2nd & 3rd

Degree Burns on Adult Skin

 

160°F (71°C)

About 1/2 second

150°F (66°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

More than 5 minutes

Dishwashing Machines

All dishwashing machines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch (103 kPa and 173 kPa). Flow pressures above 25 pounds per square inch (173 kPa), or below 15 pounds per square inch (103 kPa), will result in improperly sanitized dishes. Where pressures are high, a water

pressure reducing or flow regulating control valve should be used in the line to the dishwashing machine and should be adjusted to deliver water pressure between these limits.

 

 

HOT WATER

 

 

OUTLET

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12” TO 15”

TEMPERED WATER

(30-38 cm)

 

 

 

 

 

OUTLET

 

 

 

COLD

 

 

CHECK

WATER

 

 

VALVE

INLET

 

 

MIXING

 

 

CHECK

 

 

VALVE

 

 

VALVE

 

 

 

 

 

 

 

TO TANK

 

 

INLET

 

 

 

 

 

 

Figure 8.

Space Heating and Potable Water System

Your water heater is equipped with inlet/outlet connections for use in space heating applications (see Figure 9). If this water heater is to be used to supply both space heating and potable (drinking) water, the instructions listed below must be followed:

Be sure to follow the manual(s) shipped with the air handler or other type heating system.

This water heater cannot be used in space heating applications only.

This water heater is not to be used as a replacement for an existing boiler installation.

Do not use with piping that has been treated with chromates, boiler seal or other chemicals and do not add any chemicals to the water heater piping

If the space heating system requires water temperatures in excess of 120°F, a mixing valve must be installed per the manufacturer’s instructions in the potable hot water supply to limit the risk of scald injury.

Pumps, valves, piping and fittings must be compatible with potable water.

A properly installed flow control valve is required to prevent thermosiphoning. Thermosiphoning is the result of a continuous flow of water through the air handler circuit during the off cycle. Weeping (blow off) of the temperature and pressure relief valve (T & P) or higher than normal water temperatures are the fi rst signs of thermosiphoning.

The hot water line from the water heater should be vertical past any mixing valve or supply line to the heating system to remove air bubbles from the system.

Do not connect the water heater to any system or components previously used with non-potable water heating appliances when used to supply potable water.

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Contents Instruction Manual For Your Safetywhenever maintenance adjustment or service is required RESIDENTIAL GAS WATER HEATERStable of contents safe installation, use and service APPROVALSDANGER Explosion Hazard general safety informationPrecautions Improper installation, use and service may result in property damagegeneral safety information Electrical Shock Hazard General Safety InformationFire or Explosion Hazard Breathing Hazard - Carbon Monoxide GasQualifications Preparing For The Installationintroduction Abbreviations UsedControl Assembly features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Get To Know Your Water Heater - Gas ModelsTable 2 - Capacity, Gas and Electrical Characteristics installation considerationRough In Dimensions Table 1 - Rough-In-DimensionsLocating The Water Heater Property Damage HazardCombustion Air and Ventilation Insulation BlanketsUnconfined Space Outdoor Air Through One Opening Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsWater Piping installing the new water heaterPower Supply Chemical Vapor CorrosionTime to Produce 2nd & 3rd Mixing ValvesDishwashing Machines Space Heating and Potable Water SystemClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied T&P Valve Discharge Pipe Requirements Water Damage HazardExplosion Hazard Temperature-Pressure Relief ValveSEDIMENT TRAPS Gas PipingSupply Gas Regulator Condensate PipingFilling the Water Heater High Altitude InstallationsVENT PIPE TERMINATION VentingIf using 2” inch vent pipe If using 3” inch vent pipeVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMApproved Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Commonwealth of MassachusettsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent Figure 15B Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Vent Termination - Figure 15A DIRECT VENT terminal installationFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONTable 6 - KIT COMPONENTS Concentric vent installationSAFETY CONSIDERATIONS INSTALLATION PROCEDURE 1 ROOF TERMINATION, see FigureCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 2. SELECTION OF MATERIALS Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 1. INITIAL PREPARATIONB. Deburring D. Inspection, cleaning, primingSTEP E F. Joint assembly STEP F G. Cleanup and joint movementBLOCKED INTAKE SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED EXHAUST SWITCHELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRAL Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYINGWARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE2nd & 3rd Degree temperature regulationHI LIMIT SWITCH ECO Time to Produce120F adjust user settingscontrol system operation Operating Set PointIcon DescriptionStatus Icons Control System Menus StateMenu Operating StatesMain Menu User Settings & Control System MenusMENU HELPHeater Status 140FBacklight Delay Display SettingsHeater Information Temperature UnitsBlocked Exhaust Fault HistoryFault Occurrence Restore Factory DefaultsCurrent Contact Info Service Contact InformationShow Contact Information Change Contact NameSMOKE/ODOR for your informationStart Up Conditions Operational ConditionsTemperature-Pressure Relief Valve Operation periodic maintenanceVenting System Inspection Anode Rod InspectionKeep hands clear of drain valve discharge ServiceDraining and Flushing Burn harzard Hot water dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Venting troubleshootingInstallation Checklist Water Heater LocationYESNO Sequence Of Operation Flow ChartReplacement Parts Operational ProblemsFault and Alert Conditions Burn HazardElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks Blocked Exhaust AC ReversedIgnition Failure Low Igniter CurrentEnergy Cut Out ECO Blower Prover FailureBlower Prover Open Blocked Air IntakePage Page Page CONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDUREAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved