American Water Heater VG6250T100 instruction manual Installation Of Vent System

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PVC Materials should use ASTM D-2564 Grade Cement; CPVC Materials should use ASTM F-493 Grade Cement and ABS Materials should use ASTM D-2235 Grade Cement.

If the water heater is being installed as a replacement for an existing power vented heater in pre-existing venting, a thorough inspection of existing venting system must be performed prior to any installation work. Verify that correct material as detailed above has been used, and that the minimum or maximum vent lengths and terminal location as detailed in this manual have been met. Carefully inspect the entire venting system for any signs of cracks or fractures, particularly at joints between elbows and other fittings and straight runs of vent pipe. Check system for signs of sagging or other stresses in joints as a result of misalignment of any components in the system. If any of these conditions are found, they must be corrected in accordance with the venting instructions in this manual before completing installation and putting the water heater into service.

NOTE: For water heaters in locations with high ambient temperatures (above 100°F) it is recommended that CPVC or ABS pipe and fittings be used.

4.All vent (exhaust) pipes must be pitched a minimum of a 1/4” per foot back to the water heater to allow drainage of condensation.

INSTALLATION OF VENT SYSTEM

Before beginning installation of piping system thoroughly read the section of this manual VENT PIPE PREPARATION.

If you are installing your system so that it vents through roof, please refer to section titled INSTALLATION OF VERTICAL VENT SYSTEM.

VENT TERMINAL INSTALLATION, SIDEWALL

1.Install the vent terminal by using the cover plate as a template to mark the hole for the vent pipe to pass through the wall.

BEWARE OF CONCEALED WIRING AND PIPING INSIDE THE WALL.

2.If the Vent Terminal is being installed on the outside of a finished wall, it may be easier to mark both the inside and outside wall. Align the holes by drilling a hole through the center of the template from the inside through to the outside. The template can now be positioned on the outside wall using the drilled hole as a centering point for the template.

3.A) MASONRY SIDE WALLS

Chisel an opening approximately one half inch (1.3 cm) larger than the marked circle.

B) WOODEN SIDE WALLS

Drill a pilot hole approximately one quarter inch (0.64 cm) outside of the marked circle. This pilot hole is used as a starting point for a saws-all or sabre saw blade. Cut around the marked circle staying approximately one quarter inch (0.64 cm) outside of the line. (This will allow the vent to easily slide through the opening. The resulting gap will be covered up by the Vent Terminal cover plate.) Repeat this step on inside wall if necessary.

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Contents whenever maintenance adjustment or service is required For Your SafetyRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents safe installation, use and service APPROVALSDANGER Precautions general safety informationImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information Fire or Explosion Hazard General Safety InformationBreathing Hazard - Carbon Monoxide Gas Electrical Shock Hazardintroduction Preparing For The InstallationAbbreviations Used QualificationsREPLACEMENT PARTS AND DELIMING PRODUCTS features and componentsGet To Know Your Water Heater - Gas Models Control AssemblyRough In Dimensions installation considerationTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsLocating The Water Heater Property Damage HazardCombustion Air and Ventilation Insulation BlanketsUnconfined Space Fresh Air Openings For Confined Spaces Confined SpaceOutdoor Air Through Two Openings Outdoor Air Through One OpeningAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsPower Supply installing the new water heaterChemical Vapor Corrosion Water PipingDishwashing Machines Mixing ValvesSpace Heating and Potable Water System Time to Produce 2nd & 3rdClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied Explosion Hazard Water Damage HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsSupply Gas Regulator Gas PipingCondensate Piping SEDIMENT TRAPSFilling the Water Heater High Altitude InstallationsIf using 2” inch vent pipe VentingIf using 3” inch vent pipe VENT PIPE TERMINATIONVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMInstallation of Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent SEQUENCE OF INSTALLATIONS, FIGURE 15A Installation SequenceVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONSAFETY CONSIDERATIONS Concentric vent installationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS Vent Pipe Preparation1. INITIAL PREPARATION 2. SELECTION OF MATERIALSSTEP E F. Joint assembly D. Inspection, cleaning, primingSTEP F G. Cleanup and joint movement B. DeburringBLOWER PROVER SWITCH Controls and SwitchesBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE Power Vent Wiring Schematic - FigureTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALOPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGHI LIMIT SWITCH ECO temperature regulationTime to Produce 2nd & 3rd Degreecontrol system operation adjust user settingsOperating Set Point 120FIcon DescriptionStatus Icons Menu StateOperating States Control System MenusMENU User Settings & Control System MenusHELP Main MenuHeater Status 140FHeater Information Display SettingsTemperature Units Backlight DelayFault Occurrence Fault HistoryRestore Factory Defaults Blocked ExhaustShow Contact Information Service Contact InformationChange Contact Name Current Contact InfoStart Up Conditions for your informationOperational Conditions SMOKE/ODORVenting System Inspection periodic maintenanceAnode Rod Inspection Temperature-Pressure Relief Valve OperationDraining and Flushing ServiceBurn harzard Hot water discharge Keep hands clear of drain valve dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Installation Checklist troubleshootingWater Heater Location VentingYESNO Sequence Of Operation Flow ChartFault and Alert Conditions Operational ProblemsBurn Hazard Replacement PartsElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks Ignition Failure AC ReversedLow Igniter Current Blocked ExhaustBlower Prover Open Blower Prover FailureBlocked Air Intake Energy Cut Out ECOPage Page Page SERVICE AND LABOR RESPONSIBILITY LIMITED RESIDENTIAL GAS WARRANTYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved