American Water Heater VG6250T100 High Altitude Installations, Filling the Water Heater

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High Altitude Installations

the bottom of the unit (see figure 12). Condensate from this water heater is mildly acidic. Please note that some local codes require that condensate is treated by using a pH neutralizing filter prior to disposal.

Caution must be used to ensure that the drain is free and clear of debris and will not allow backflow through the condensate hose. Consideration must be given to avoid freezing of the condensate lines which could result in excessive build up of condensate inside the water heater. Waterproof heat tape may be required to prevent freezing of the condensate lines. Please ensure that the outlet of the condensate drain does not create a slippery condition which could lead to personal injury.

CONDENSATION WARNING: THIS WATER HEATER IS A CONDENSING UNIT AND REQUIRES A DRAIN TO BE LOCATED IN CLOSE PROXIMITY TO ALLOW CONDENSATE TO DRAIN SAFELY. THE CONDENSATE DRAINS FROM UNIT AT THE EXHAUST ELBOW LOCATED AT BOTTOM OF UNIT. NOTE: IT IS IMPORTANT THAT THE CONDENSATE HOSE NOT BE ELEVATED ABOVE THE EXHAUST ELBOW, SEE FIGURE 12. CONDENSATE BUILD-UP WILL BLOCK THE EXHAUST OUTLET, WHICH WILL CAUSE IMPROPER OPERATION.

Figure 12.

The condensate drain line must be routed to a suitable drain. If no floor drain is available or the drain is above the level of the condensate line, install a condensate pump that is resistant to the acidic condensate. These pumps are available from local distributors. If the pump is not resistant to acidic water, a condensate neutralizer must be used ahead of the pump. When installing the drain line, note the following:

Plastic pipe or tubing must be used to connect the condensate drain to a suitable drain or condensate pump. Do not use copper tubing, iron, or steel pipe for the condensate drain line.

Condensate drain lines should be installed in conditioned areas only. Drain lines installed in areas that are subject to freezing temperatures should be wrapped with a nationally recognized/listed heat tape and/or approved insulation for freeze protection. Install per manufacturer’s instructions.

Do not common drain with the temperature and pressure relief valve or the condensate line from an air conditioner evaporator coil.

Slope the condensate drain toward the inside floor drain or condensate pump.

The condensate drain line and connection to the drain piping must comply with all local codes.

High Altitude Installations

This high efficiency water heater is certified for use without modification for an altitude of 10,000 feet (3,079 meters). Consult the factory for installation at altitudes over 10,100 feet (3,079m).

Some gas utility companies derate their gas for altitude, making it unnecessary to install high altitude orifices. Call the local gas or utility company to verify BTU content.

Due to the input ration reduction at high altitudes, the output rating of the appliance is also reduced and should be compensated for in the sizing of the equipment for applications.

Filling the Water Heater

Never use this water heater unless it is completely full of water. To prevent damage to the tank, the tank must be filled with water. Water must flow from the hot water faucet before turning “ON” gas to the water heater.

To fill the water heater with water:

1.Close the water heater drain valve by turning the handle to the right (clockwise). The drain valve is on the lower front of the water heater.

2.Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open when the water heater is in use.

3.To insure complete filling of the tank, allow air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water heater and the piping.

4.Check all water piping and connections for leaks. Repair as needed.

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Contents Instruction Manual For Your Safetywhenever maintenance adjustment or service is required RESIDENTIAL GAS WATER HEATERStable of contents APPROVALS safe installation, use and serviceDANGER Explosion Hazard general safety informationPrecautions Improper installation, use and service may result in property damagegeneral safety information Electrical Shock Hazard General Safety InformationFire or Explosion Hazard Breathing Hazard - Carbon Monoxide GasQualifications Preparing For The Installationintroduction Abbreviations UsedControl Assembly features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Get To Know Your Water Heater - Gas ModelsTable 2 - Capacity, Gas and Electrical Characteristics installation considerationRough In Dimensions Table 1 - Rough-In-DimensionsLocating The Water Heater Property Damage HazardInsulation Blankets Combustion Air and VentilationUnconfined Space Outdoor Air Through One Opening Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsWater Piping installing the new water heaterPower Supply Chemical Vapor CorrosionTime to Produce 2nd & 3rd Mixing ValvesDishwashing Machines Space Heating and Potable Water SystemThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied T&P Valve Discharge Pipe Requirements Water Damage HazardExplosion Hazard Temperature-Pressure Relief ValveSEDIMENT TRAPS Gas PipingSupply Gas Regulator Condensate PipingFilling the Water Heater High Altitude InstallationsVENT PIPE TERMINATION VentingIf using 2” inch vent pipe If using 3” inch vent pipeVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMApproved Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Commonwealth of MassachusettsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent Figure 15B Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Vent Termination - Figure 15A DIRECT VENT terminal installationFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONTable 6 - KIT COMPONENTS Concentric vent installationSAFETY CONSIDERATIONS INSTALLATION PROCEDURE 1 ROOF TERMINATION, see FigurePROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 2. SELECTION OF MATERIALS Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 1. INITIAL PREPARATIONB. Deburring D. Inspection, cleaning, primingSTEP E F. Joint assembly STEP F G. Cleanup and joint movementBLOCKED INTAKE SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED EXHAUST SWITCHELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRAL Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYINGWARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE2nd & 3rd Degree temperature regulationHI LIMIT SWITCH ECO Time to Produce120F adjust user settingscontrol system operation Operating Set PointDescription IconStatus Icons Control System Menus StateMenu Operating StatesMain Menu User Settings & Control System MenusMENU HELPHeater Status 140FBacklight Delay Display SettingsHeater Information Temperature UnitsBlocked Exhaust Fault HistoryFault Occurrence Restore Factory DefaultsCurrent Contact Info Service Contact InformationShow Contact Information Change Contact NameSMOKE/ODOR for your informationStart Up Conditions Operational ConditionsTemperature-Pressure Relief Valve Operation periodic maintenanceVenting System Inspection Anode Rod InspectionKeep hands clear of drain valve discharge ServiceDraining and Flushing Burn harzard Hot water dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Venting troubleshootingInstallation Checklist Water Heater LocationYESNO Sequence Of Operation Flow ChartReplacement Parts Operational ProblemsFault and Alert Conditions Burn HazardResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks Blocked Exhaust AC ReversedIgnition Failure Low Igniter CurrentEnergy Cut Out ECO Blower Prover FailureBlower Prover Open Blocked Air IntakePage Page Page CONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDUREPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved