American Water Heater VG6250T100 Description, Operating States, Control System Menus

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Operating States

The current operational state of the water heater is displayed on the Desktop screen as the "Status." The common operational states are described in the table below.

Table 10.

State

Description

Standby

The water heater is not in an active heating cycle. IE: the Tank Temperature is at or above the Operating Set Point.

Input Verification

The control system is conducting a diagnostic check at the beginning of a heating cycle.

Short Cycle Delay

The control system is waiting for a pre-defined time period to expire before initiating a heating cycle. This prevents "short-

 

cycling" which can greatly accelerate wear on components such as the Igniter and Combustion Blower.

 

Note: If the control system is in this operational state increase the Differential setting in the Temperatures menu to lengthen

 

heating cycles.

Pre-Purge

The Combustion Blower is energized to flush residual flue gases from the combustion chamber prior to ignition.

Igniter Warm Up

The Igniter is energized and is currently warming up to ensure proper ignition.

Ignition Activation

The 24 Volt Gas Valve is energized and opens to allow fuel gas to flow to the Main Burner.

Ignition Verification

The control system is monitoring the Flame Sensor for the required minimum flame sensing current.

 

 

Inter-Purge

The Combustion Blower is energized to flush residual fuel gas from the combustion chamber after a failed ignition attempt.

Heating

Ignition was successful, flame sensing current has been established. The water in the storage tank is being heated.

Post-Purge

The Combustion Blower is energized to flush residual flue gases from the combustion chamber at the end of a heating

 

cycle.

Fault

The control system has detected a Fault condition. Heating operation is disabled (control system lock out) until the Fault

 

condition is corrected. Power to the water heater must be cycled off and on to reset the control system.

 

Note: Cycling power will not reset the control system if the condition that caused the Fault has not been corrected.

Control System Menus

From the Desktop screen pressing the Operational button directly below "Menu" on the LCD will display the "Main Menu" this is where all control system menus are located. The table below describes the control system menus.

Table 11.

Menu

Description

Temperatures

Most commonly accessed menu. Contains the Operating Set Point and Differential user settings.

Heater Status

This menus displays the current state of all pressure switches and the ECO (open/closed). The on/off status of the

 

Combustion Blower, 24 Volt Gas Valve, Igniter, Flame Sensor and other monitored water heater components are

 

displayed in this menu.

Display Settings

Temperature units (°F or °C), the LCD appearance (brightness/contrast) and backlight delay user adjustable settings

 

are located in this menu.

Heater Information

Elapsed time of operation, total heating cycle time, heating cycle count, heating on time along with UIM and CCB

 

software revisions can be viewed in this menu.

Current Fault

Displays any current Alert or Fault messages.

Fault History

This control system menu retains a list of the last nine (9) Fault and Alert messages with a time stamp. The newest

 

event will replace the oldest. Fault history memory is cleared after 30 days.

Fault Occurrence

This control system menu retains a running total of how many times each Fault condition has occurred since the water

 

heater was first installed. Fault occurrences numbers are saved in the CCB memory indefinitely.

 

Note: if the CCB is replaced during service the fault occurrence historical information for the water heater is lost.

Restore Factory Defaults

This control system feature allows the user to restore control system user settings to their factory default settings.

 

Display Settings preferences ARE NOT changed when factory defaults are restored.

Help Screens

Text based operational and user information explaining how to change user settings, navigate the control system menus

 

and icon descriptions.

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Contents Instruction Manual For Your Safetywhenever maintenance adjustment or service is required RESIDENTIAL GAS WATER HEATERStable of contents safe installation, use and service APPROVALSDANGER Explosion Hazard general safety informationPrecautions Improper installation, use and service may result in property damagegeneral safety information Electrical Shock Hazard General Safety InformationFire or Explosion Hazard Breathing Hazard - Carbon Monoxide GasQualifications Preparing For The Installationintroduction Abbreviations UsedControl Assembly features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Get To Know Your Water Heater - Gas ModelsTable 2 - Capacity, Gas and Electrical Characteristics installation considerationRough In Dimensions Table 1 - Rough-In-DimensionsLocating The Water Heater Property Damage HazardCombustion Air and Ventilation Insulation BlanketsUnconfined Space Outdoor Air Through One Opening Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsWater Piping installing the new water heaterPower Supply Chemical Vapor CorrosionTime to Produce 2nd & 3rd Mixing ValvesDishwashing Machines Space Heating and Potable Water SystemClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied T&P Valve Discharge Pipe Requirements Water Damage HazardExplosion Hazard Temperature-Pressure Relief ValveSEDIMENT TRAPS Gas PipingSupply Gas Regulator Condensate PipingFilling the Water Heater High Altitude InstallationsVENT PIPE TERMINATION VentingIf using 2” inch vent pipe If using 3” inch vent pipeVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMApproved Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Commonwealth of MassachusettsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent Figure 15B Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Vent Termination - Figure 15A DIRECT VENT terminal installationFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONTable 6 - KIT COMPONENTS Concentric vent installationSAFETY CONSIDERATIONS INSTALLATION PROCEDURE 1 ROOF TERMINATION, see FigureCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 2. SELECTION OF MATERIALS Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 1. INITIAL PREPARATIONB. Deburring D. Inspection, cleaning, primingSTEP E F. Joint assembly STEP F G. Cleanup and joint movementBLOCKED INTAKE SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED EXHAUST SWITCHELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRAL Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYINGWARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE2nd & 3rd Degree temperature regulationHI LIMIT SWITCH ECO Time to Produce120F adjust user settingscontrol system operation Operating Set PointIcon DescriptionStatus Icons Control System Menus StateMenu Operating StatesMain Menu User Settings & Control System MenusMENU HELPHeater Status 140FBacklight Delay Display SettingsHeater Information Temperature UnitsBlocked Exhaust Fault HistoryFault Occurrence Restore Factory DefaultsCurrent Contact Info Service Contact InformationShow Contact Information Change Contact NameSMOKE/ODOR for your informationStart Up Conditions Operational ConditionsTemperature-Pressure Relief Valve Operation periodic maintenanceVenting System Inspection Anode Rod InspectionKeep hands clear of drain valve discharge ServiceDraining and Flushing Burn harzard Hot water dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Venting troubleshootingInstallation Checklist Water Heater LocationYESNO Sequence Of Operation Flow ChartReplacement Parts Operational ProblemsFault and Alert Conditions Burn HazardElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks Blocked Exhaust AC ReversedIgnition Failure Low Igniter CurrentEnergy Cut Out ECO Blower Prover FailureBlower Prover Open Blocked Air IntakePage Page Page CONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDUREAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved