American Water Heater VG6250T100 control system operation, Operating Set Point, 120F, LCD Screen

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control system operation

control system operation

Overview

The water heaters covered in this manual are equipped with an electronic control system that regulates water temperature inside the storage tank. Heating cycles and ignition are managed by the control system. The ECO (energy cut out), Flame Sensor, pressure switches and Temperature Probe is monitored by the control system. The Combustion Blower, Igniter and the 24 Volt Gas Valve are all energized by the control system.

The main components of the control system are a UIM (user interface module) and a CCB (central control board). The UIM is located on the top front side of the water heater. The CCB is mounted on top of the water heater inside a protective enclosure.

Commercial And Residential Models

The water heaters covered by this manual are produced for commercial and residential use. The control system is programmed differently for commercial and residential models. There are two differences in control system operation between the residential and commercial products:

Commercial models will display Tank Temperature on the Desktop screen, residential models will not.

Commercial models can regulate tank temperature up to a maximum of 180°F (82°C), residential maximum is 160°F (71°C).

Control System Navigation

All operational information and user settings are displayed and accessed from the UIM. The UIM houses the control system's LCD (liquid crystal display) and five snap acting (momentary) user input buttons; an up, down and three multifunction operational buttons below the LCD, see Figure 35.

User Input Buttons

The up and down buttons are used to navigate menus and adjust user settings.

The operational buttons are used to enter/exit menus, select menu items, activate adjustment modes and confirm or cancel new user settings. The operational buttons are multifunctional, their current function is defined by the text that appears directly above each button on the LCD screen.

The Desktop Screen

During normal operation the control system will display the "Desktop" screen on the LCD which is the default screen. The control system will return to the Desktop screen when there are no active Fault or Alert conditions or when there has been no user input for several minutes.

Manufacturer and water heater model information is displayed in Title Bar at the top of the Desktop screen. Menu titles are displayed in the Title Bar when navigating the control system menus.

The first temperature shown on the Desktop screen, Tank Temperature, is the temperature of the water inside the water heater's storage tank - commercial models only.

The Operating Set Point is also shown on the Desktop screen. The Operating Set Point is the temperature at which the control system will maintain the water inside the storage tank.

Beneath the Operating Set Point is the "Status" line. The Status line shows the current operational state of the control system in real time. See Table 10 for a description of the various operating states.

The Desktop screen also displays animated "Status Icons" to convey operational information, see Table 9 for a complete list and description of the Status Icons.

UIM (user interface module)

Desktop Screen Shown

LCD Screen

MANUFACTURER / MODEL INFORMATION

Information

Operating Set Point

120°F

Display

 

Status: Heating

 

Status Icons

OFF

 

 

 

 

GAS

O

 

N

OverviewMENUHELP

Title Bar

UP

DN

Up & Down buttons:

 

navigate menus,

 

adjust user settings

Operational buttons are multifunctional. Their current function is defined by the text that appears directly above each button on the LCD screen.

3 Operational buttons: enter/exit menus, select menu items, activate adjustment modes, confirm/cancel changes.

Figure 35.

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Contents whenever maintenance adjustment or service is required For Your SafetyRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents APPROVALS safe installation, use and serviceDANGER Precautions general safety informationImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information Fire or Explosion Hazard General Safety InformationBreathing Hazard - Carbon Monoxide Gas Electrical Shock Hazardintroduction Preparing For The InstallationAbbreviations Used QualificationsREPLACEMENT PARTS AND DELIMING PRODUCTS features and componentsGet To Know Your Water Heater - Gas Models Control AssemblyRough In Dimensions installation considerationTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsLocating The Water Heater Property Damage HazardInsulation Blankets Combustion Air and VentilationUnconfined Space Fresh Air Openings For Confined Spaces Confined SpaceOutdoor Air Through Two Openings Outdoor Air Through One OpeningAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsPower Supply installing the new water heaterChemical Vapor Corrosion Water PipingDishwashing Machines Mixing ValvesSpace Heating and Potable Water System Time to Produce 2nd & 3rdThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied Explosion Hazard Water Damage HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsSupply Gas Regulator Gas PipingCondensate Piping SEDIMENT TRAPSFilling the Water Heater High Altitude InstallationsIf using 2” inch vent pipe VentingIf using 3” inch vent pipe VENT PIPE TERMINATIONVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMInstallation of Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent SEQUENCE OF INSTALLATIONS, FIGURE 15A Installation SequenceVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONSAFETY CONSIDERATIONS Concentric vent installationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSPROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS Vent Pipe Preparation1. INITIAL PREPARATION 2. SELECTION OF MATERIALSSTEP E F. Joint assembly D. Inspection, cleaning, primingSTEP F G. Cleanup and joint movement B. DeburringBLOWER PROVER SWITCH Controls and SwitchesBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE Power Vent Wiring Schematic - FigureTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALOPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGHI LIMIT SWITCH ECO temperature regulationTime to Produce 2nd & 3rd Degreecontrol system operation adjust user settingsOperating Set Point 120FDescription IconStatus Icons Menu StateOperating States Control System MenusMENU User Settings & Control System MenusHELP Main MenuHeater Status 140FHeater Information Display SettingsTemperature Units Backlight DelayFault Occurrence Fault HistoryRestore Factory Defaults Blocked ExhaustShow Contact Information Service Contact InformationChange Contact Name Current Contact InfoStart Up Conditions for your informationOperational Conditions SMOKE/ODORVenting System Inspection periodic maintenanceAnode Rod Inspection Temperature-Pressure Relief Valve OperationDraining and Flushing ServiceBurn harzard Hot water discharge Keep hands clear of drain valve dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Installation Checklist troubleshootingWater Heater Location VentingYESNO Sequence Of Operation Flow ChartFault and Alert Conditions Operational ProblemsBurn Hazard Replacement PartsResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks Ignition Failure AC ReversedLow Igniter Current Blocked ExhaustBlower Prover Open Blower Prover FailureBlocked Air Intake Energy Cut Out ECOPage Page Page SERVICE AND LABOR RESPONSIBILITY LIMITED RESIDENTIAL GAS WARRANTYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved