American Water Heater VG6250T100 Venting, Vent Pipe Termination, Planning The Vent System

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Venting

Venting

Never operate the water heater unless it is vented to the outdoors.

The instructions in this section of the manual must be followed to avoid choked combustion or recirculation of flue gases. Such conditions cause sooting of the combustion chamber, burners and flue tubes and creates a risk of asphyxiation.

For direct vent application where combustion air might be supplied from extremely cold ambient through fresh air intake piping system, it is recommended that a backflow preventer be installed at the intake vent terminal close to the blower before proceeding with installation of the rest of the fresh air intake piping. Call the technical support phone number listed on the back cover of this manual for more information.

VENT PIPE TERMINATION

The first step is to determine where the vent pipe will terminate. See Figures 15, 16, 17 and 18. The vent may terminate through a sidewall as shown in Figures 15 and 16 or through the roof as shown in Figures 17 and 18.

The vent system must terminate so that proper clearances are maintained as cited in local codes or the current edition of the National Fuel Gas Code, (ANSI Z223.1, 12.9.1 through 12.9.4). See Figures 13 and 14.

Instructions on proper installation through a sidewall are provided in Figures 15A, 15B, 15C, and 16.

Plan the vent system layout so that proper clearances are maintained from plumbing and wiring.

Vent pipes serving power vented appliances are classified by building codes as “vent connectors”. Required clearances from combustible materials must be provided in accordance with information in this manual under Facts to Consider About Location and INSTALLING THE WATER HEATER, and with the National Fuel Gas Code and local codes.

PLANNING THE VENT SYSTEM

Plan the route of the vent system from the exhaust elbow to the planned location of the vent terminal.

1.Layout total vent system to use a minimum of vent pipe and elbows.

2.This water heater is capable of venting flue gases equivalent to 45’ (13.7 m) of 2” pipe, 128’ (39 m) of 3” pipe as listed in Table 5.

Table 5

Number of

2” Maximum

3” Maximum

90° Elbows

Pipe - ft. (m)

Pipe - ft. (m)

1

40 (12.19)

120 (36.57)

2

35 (10.66)

115 (35.05)

3

30 (9.14)

110 (33.52)

4

25 (7.62)

105 (32)

5

20 (6.09)

100 (30.48)

6

15 (4.57)

95 (28.95)

The minimum vent length for each pipe size is one 90° plus 2’ (61 cm) of straight pipe and the appropriate termination.

NOTE: The equivalent feet (m) of pipe listed above are exclusive of the termination. That is, the termination, with an installed screen, is assumed to be in the system and the remainder of the system must not exceed the lengths discussed above.

3.The exhaust elbow assembly is designed to accept only straight sections of 2” pipe. To start, a minimum 2” (5.1cm) maximum 6” long of 2” pipe must be inserted and glued to the exhaust elbow assembly if utilizing 3” vent pipe. Use the same method with the blower inlet if a direct vent configuration is utilized.

If using 2” inch vent pipe:

A minimum of 2” (5.1cm) diameter vent pipe must be attached to the exhaust elbow assembly. The total system cannot exceed the lengths discussed above, where each elbow is equal to 5 equivalent feet (1.5m) of straight pipe.

If using 3” inch vent pipe:

Two inches (5.1cm) of 2” pipe must be attached to the exhaust elbow assembly before adding a reducer to acquire the desired pipe diameter. An appropriately sized 45 degree elbow (supplied locally-a schedule 40 DWV) vent terminal must be obtained with an equivalent screen (supplied in vent kit). The total system cannot exceed the equivalent pipe lengths discussed above where each elbow is equal to 5 feet (1.5m) of straight pipe (3” vent pipe).

NOTE: This unit can be vented with PVC pipe materials (DWV ASTM-D2665 or CSA B181.2; Schedule 40, 80, 120 ASTM-D1785 or CSA B137.3; or SDR Series ASTM-D2241 or CSA B137.3), CPVC pipe materials (CPVC41 ASTM-D2846 or CSA B137.6; Schedule 40, 80 ASTM-F441 or CSA B137.6; or SDR Series ASTM-F442), ABS pipe materials (Schedule 40 DWV ASTM-D2661 or CSA B181.1. The fittings, other than the TERMINATION should be equivalent to PVC-DWV fittings meeting ASTM D-2665 (Use CPVC fittings, ASTM F-438 for CPVC pipe and ABS fittings, ASTM D-2661/3311 for ABS pipe). If CPVC or ABS pipe and fittings are used, then proper cement must be used for all joints, including joining the pipe to Termination (PVC Material). If local codes do not allow the use of the PVC termination when a material other than PVC is used for venting, then an equivalent fitting of that material may be substituted if the screen in the PVC terminal is removed and inserted into the new fitting.

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Contents For Your Safety whenever maintenance adjustment or service is requiredRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents DANGER safe installation, use and serviceAPPROVALS general safety information PrecautionsImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information General Safety Information Fire or Explosion HazardBreathing Hazard - Carbon Monoxide Gas Electrical Shock HazardPreparing For The Installation introductionAbbreviations Used Qualificationsfeatures and components REPLACEMENT PARTS AND DELIMING PRODUCTSGet To Know Your Water Heater - Gas Models Control Assemblyinstallation consideration Rough In DimensionsTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterUnconfined Space Combustion Air and VentilationInsulation Blankets Confined Space Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor Spacesinstalling the new water heater Power SupplyChemical Vapor Corrosion Water PipingMixing Valves Dishwashing MachinesSpace Heating and Potable Water System Time to Produce 2nd & 3rdT & P Valve and Pipe Insulation if supplied Closed Water SystemsThermal Expansion Water Damage Hazard Explosion HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsGas Piping Supply Gas RegulatorCondensate Piping SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterVenting If using 2” inch vent pipeIf using 3” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLInstallation Requirements - Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Installation Sequence SEQUENCE OF INSTALLATIONS, FIGURE 15AVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationConcentric vent installation SAFETY CONSIDERATIONSINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSFigure 23A CONCENTRIC TERMINATION FLAT ROOF CLEARANCEPROCEDURE 2 SIDE WALL TERMINATION, see Figure MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram Vent Pipe Preparation RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS1. INITIAL PREPARATION 2. SELECTION OF MATERIALSD. Inspection, cleaning, priming STEP E F. Joint assemblySTEP F G. Cleanup and joint movement B. DeburringControls and Switches BLOWER PROVER SWITCHBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHPower Vent Wiring Schematic - Figure WIRE TO GROUND CHECK INDICATES ZERO VOLTAGETHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALFOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGtemperature regulation HI LIMIT SWITCH ECOTime to Produce 2nd & 3rd Degreeadjust user settings control system operationOperating Set Point 120FStatus Icons IconDescription State MenuOperating States Control System MenusUser Settings & Control System Menus MENUHELP Main Menu140F Heater StatusDisplay Settings Heater InformationTemperature Units Backlight DelayFault History Fault OccurrenceRestore Factory Defaults Blocked ExhaustService Contact Information Show Contact InformationChange Contact Name Current Contact Infofor your information Start Up ConditionsOperational Conditions SMOKE/ODORperiodic maintenance Venting System InspectionAnode Rod Inspection Temperature-Pressure Relief Valve OperationService Draining and FlushingBurn harzard Hot water discharge Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints troubleshooting Installation ChecklistWater Heater Location VentingSequence Of Operation Flow Chart YESNOOperational Problems Fault and Alert ConditionsBurn Hazard Replacement PartsDiagnostic Checks Electrical Shock HazardResetting Control System Lock Outs AC Reversed Ignition FailureLow Igniter Current Blocked ExhaustBlower Prover Failure Blower Prover OpenBlocked Air Intake Energy Cut Out ECOPage Page Page LIMITED RESIDENTIAL GAS WARRANTY SERVICE AND LABOR RESPONSIBILITYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSCopyright 2011 American Water Heaters. All rights reserved American Water Heater Product Service and SupportPO Box 1597, 500 Princeton Road Johnson City, TN