American Water Heater VG6250T100 B. Deburring, STEP B C. Test dry fit of the joint, Step G

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B.Deburring

B.Deburring

Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°-15° should be added to the end to permit easier insertion of the pipe into the end of the fitting. Failure to chamfer the edge of the pipe may remove cement from the fitting socket, causing the joint to leak.

STEP B

C.Test dry fit of the joint

Tapered fitting sockets are designed so that an interfaced fit should occur when the pipe is inserted about 1/3 to 2/3 of the way into the socket. Occasionally, when pipe fitting dimensions are at the tolerance extremes, it will be possible to fully insert dry pipe to the bottom of the fitting socket. When this happens, a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting. The gap must be filled to obtain a strong, leak-free joint.

D.Inspection, cleaning, priming

Visually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. If wiping fails to clean the surfaces, a chemical cleaner must be used. Check for possible damage such as splits or cracks and replace if necessary.

Depth-of-entry

Marking the depth of entry is a way to check if the pipe has reached the bottom of the fitting socket in Step F. Measure the fitting depth and mark this distance on the pipe O.D. You may want to add several inches to the distance and make a second mark as the primer and cement will most likely destroy your first one.

Apply primer to the surface of the pipe and fitting socket with a natural bristle brush. This process softens and prepares the PVC or CPVC for the solvent cementing step. Move quickly and without hesitation to the cementing procedure while the surfaces are still wet with primer.

E.Application of solvent cement

Apply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the fitting socket.

Apply a light coat of cement evenly around the inside of the fitting socket. Avoid puddling.

Apply a second coat of cement to the pipe end.

STEP E

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom and give the pipe or fitting a 1/4 turn to evenly distribute the cement. Do not continue to rotate the pipe after it has hit the bottom of the fitting socket. A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub. The fitting will have a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds.

STEP F

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

The joint should not be disturbed immediately after the cementing procedure, and sufficient time should be allowed for proper curing of the joint. Exact drying time is difficult to predict because it depends on variables such as temperature, humidity and cement integrity. For more specific information, you should contact your solvent cement manufacturer.

STEP G

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Contents For Your Safety whenever maintenance adjustment or service is requiredRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents DANGER safe installation, use and serviceAPPROVALS general safety information PrecautionsImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information General Safety Information Fire or Explosion HazardBreathing Hazard - Carbon Monoxide Gas Electrical Shock HazardPreparing For The Installation introductionAbbreviations Used Qualificationsfeatures and components REPLACEMENT PARTS AND DELIMING PRODUCTSGet To Know Your Water Heater - Gas Models Control Assemblyinstallation consideration Rough In DimensionsTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterUnconfined Space Combustion Air and VentilationInsulation Blankets Confined Space Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor Spacesinstalling the new water heater Power SupplyChemical Vapor Corrosion Water PipingMixing Valves Dishwashing MachinesSpace Heating and Potable Water System Time to Produce 2nd & 3rdT & P Valve and Pipe Insulation if supplied Closed Water SystemsThermal Expansion Water Damage Hazard Explosion HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsGas Piping Supply Gas RegulatorCondensate Piping SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterVenting If using 2” inch vent pipeIf using 3” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLInstallation Requirements - Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Installation Sequence SEQUENCE OF INSTALLATIONS, FIGURE 15AVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationConcentric vent installation SAFETY CONSIDERATIONSINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSFigure 23A CONCENTRIC TERMINATION FLAT ROOF CLEARANCEPROCEDURE 2 SIDE WALL TERMINATION, see Figure MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram Vent Pipe Preparation RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS1. INITIAL PREPARATION 2. SELECTION OF MATERIALSD. Inspection, cleaning, priming STEP E F. Joint assemblySTEP F G. Cleanup and joint movement B. DeburringControls and Switches BLOWER PROVER SWITCHBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHPower Vent Wiring Schematic - Figure WIRE TO GROUND CHECK INDICATES ZERO VOLTAGETHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALFOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGtemperature regulation HI LIMIT SWITCH ECOTime to Produce 2nd & 3rd Degreeadjust user settings control system operationOperating Set Point 120FStatus Icons IconDescription State MenuOperating States Control System MenusUser Settings & Control System Menus MENUHELP Main Menu140F Heater StatusDisplay Settings Heater InformationTemperature Units Backlight DelayFault History Fault OccurrenceRestore Factory Defaults Blocked ExhaustService Contact Information Show Contact InformationChange Contact Name Current Contact Infofor your information Start Up ConditionsOperational Conditions SMOKE/ODORperiodic maintenance Venting System InspectionAnode Rod Inspection Temperature-Pressure Relief Valve OperationService Draining and FlushingBurn harzard Hot water discharge Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints troubleshooting Installation ChecklistWater Heater Location VentingSequence Of Operation Flow Chart YESNOOperational Problems Fault and Alert ConditionsBurn Hazard Replacement PartsDiagnostic Checks Electrical Shock HazardResetting Control System Lock Outs AC Reversed Ignition FailureLow Igniter Current Blocked ExhaustBlower Prover Failure Blower Prover OpenBlocked Air Intake Energy Cut Out ECOPage Page Page LIMITED RESIDENTIAL GAS WARRANTY SERVICE AND LABOR RESPONSIBILITYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSCopyright 2011 American Water Heaters. All rights reserved American Water Heater Product Service and SupportPO Box 1597, 500 Princeton Road Johnson City, TN