American Water Heater VG6250T100 periodic maintenance, Venting System Inspection

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periodic maintenance

periodic maintenance

Venting System Inspection

At least once a year a visual inspection should be made of the venting system. You should look for:

1.Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed.

2.Damage or deterioration which could cause improper venting or leakage of combustion products.

Be sure the vent piping is properly connected to prevent escape of dangerous flue gasses which could cause deadly asphyxiation.

Obstructions and deteriorated vent systems may present serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors. Spray can propellants, cleaning solvents, refrigerator and air conditioner refrigerants, swimming pool chemicals, calcium and sodium chloride, waxes, bleach and process chemicals are typical compounds which are potentially corrosive.

If after inspection of the vent system you found sooting or deterioration, something is wrong. Call the local gas utility to correct the problem and clean or replace the flue and venting before resuming operation of the water heater.

Anode Rod Inspection

the anode rod is a “rotten egg smell” produced from the presence of hydrogen sulfide gas dissolved in the water. IMPORTANT: Do not remove this rod permanently as it will void any warranties. A special anode rod may be available if water odor or discoloration occurs. NOTE: This rod may reduce but not eliminate water odor problems. The water supply system may require special filtration equipment from a water conditioning company to successfully eliminate all water odor problems.

Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions.

The use of a water softener may decrease the life of the water heater tank.

The anode rod should be inspected after a maximum of three years and annually thereafter until the condition of the anode rod dictates its replacement.

NOTE: Artificially softened water requires the anode rod to be inspected annually.

The following are typical (but not all) signs of a depleted anode rod:

The majority of the rods diameter is less than 3/8”.

Significant sections of the support wire (approx. 1/3 or more of the anode rod’s length) are visible.

If the anode rod show signs of either or both it should be replaced. NOTE: Whether re-installing or replacing the anode rod, check for any leaks and immediately correct if found.

In replacing the anode:

1.Turn off electric supply to the water heater.

2.Shut off the water supply and open a nearby hot water faucet to depressurize the water tank.

3.Drain approximately 5 gallons of water from tank. (Refer to “Draining and Flushing” for proper procedures). Close drain valve.

4.Remove old anode rod.

5.Use Teflon® tape or approved pipe sealant on threads and install new anode rod.

6.Turn on water supply and open a nearby hot water faucet to purge air from water system. Check for any leaks and immediately correct any if found.

7.Restart the water heater as directed in this manual. See the Repair Parts Illustration for anode rod location.

Figure 36.

Temperature-Pressure Relief Valve Operation

Each water heater contains at least one anode rod, which will slowly deplete (due to electrolysis) prolonging the life of the water heater by protecting the glass-lined tank from corrosion. Adverse water quality, hotter water temperatures, high hot water usage, hydronic heating devices, and water softening methods can increase the rate of anode rod depletion. Once the anode rod is depleted, the tank will start to corrode, eventually developing a leak.

Certain water conditions will cause a reaction between the anode rod and the water. The most common complaint associated with

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Contents RESIDENTIAL GAS WATER HEATERS For Your Safetywhenever maintenance adjustment or service is required Instruction Manualtable of contents APPROVALS safe installation, use and serviceDANGER Improper installation, use and service may result in property damage general safety informationPrecautions Explosion Hazardgeneral safety information Breathing Hazard - Carbon Monoxide Gas General Safety InformationFire or Explosion Hazard Electrical Shock HazardAbbreviations Used Preparing For The Installationintroduction QualificationsGet To Know Your Water Heater - Gas Models features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Control AssemblyTable 1 - Rough-In-Dimensions installation considerationRough In Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterInsulation Blankets Combustion Air and VentilationUnconfined Space Outdoor Air Through Two Openings Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor SpacesChemical Vapor Corrosion installing the new water heaterPower Supply Water PipingSpace Heating and Potable Water System Mixing ValvesDishwashing Machines Time to Produce 2nd & 3rdThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied Temperature-Pressure Relief Valve Water Damage HazardExplosion Hazard T&P Valve Discharge Pipe RequirementsCondensate Piping Gas PipingSupply Gas Regulator SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterIf using 3” inch vent pipe VentingIf using 2” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLCommonwealth of Massachusetts Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Vent Termination - Figure 15A DIRECT VENT terminal installation Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Concentric vent installationSAFETY CONSIDERATIONS Table 6 - KIT COMPONENTSPROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 1. INITIAL PREPARATION Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 2. SELECTION OF MATERIALSSTEP F G. Cleanup and joint movement D. Inspection, cleaning, primingSTEP E F. Joint assembly B. DeburringBLOCKED EXHAUST SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED INTAKE SWITCHTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALTO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGTime to Produce temperature regulationHI LIMIT SWITCH ECO 2nd & 3rd DegreeOperating Set Point adjust user settingscontrol system operation 120FDescription IconStatus Icons Operating States StateMenu Control System MenusHELP User Settings & Control System MenusMENU Main Menu140F Heater StatusTemperature Units Display SettingsHeater Information Backlight DelayRestore Factory Defaults Fault HistoryFault Occurrence Blocked ExhaustChange Contact Name Service Contact InformationShow Contact Information Current Contact InfoOperational Conditions for your informationStart Up Conditions SMOKE/ODORAnode Rod Inspection periodic maintenanceVenting System Inspection Temperature-Pressure Relief Valve OperationBurn harzard Hot water discharge ServiceDraining and Flushing Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints Water Heater Location troubleshootingInstallation Checklist VentingSequence Of Operation Flow Chart YESNOBurn Hazard Operational ProblemsFault and Alert Conditions Replacement PartsResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks Low Igniter Current AC ReversedIgnition Failure Blocked ExhaustBlocked Air Intake Blower Prover FailureBlower Prover Open Energy Cut Out ECOPage Page Page CLAIM PROCEDURE LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CONDITIONS AND EXCEPTIONSPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved