American Water Heater VG6250T100 introduction, Abbreviations Used, Qualifications

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introduction

introduction

Thank You for purchasing this water heater. Properly installed and maintained, it should give you years of trouble free service.

Abbreviations Used

Abbreviations found in this Instruction Manual include :

ANSI - American National Standards Institute

ASME - American Society of Mechanical Engineers

GAMA - Gas Appliance Manufacturer’s Association

NEC - National Electrical Code

NFPA - National Fire Protection Association

UL - Underwriters Laboratory

CSA - Canadian Standards Association

Qualifications

Qualified Installer or Service Agency

Installation and service of this water heater requires ability equivalent to that of a Qualified Agency (as defined by ANSI below) in the field involved. Installation skills such as plumbing, air supply, venting, gas supply and electrical supply are required in addition to electrical testing skills when performing service.

ANSI Z223.1 2006 Sec. 3.3.83: “Qualified Agency” - “Any individual, firm, corporation or company that either in person or through a representative is engaged in and is responsible for (a) the installation, testing or replacement of gas piping or (b) the connection, installation, testing, repair or servicing of appliances and equipment; that is experienced in such work; that is familiar with all precautions required; and that has complied with all the requirements of the authority having jurisdiction.”

If you are not qualified (as defined by ANSI above) and licensed or certified as required by the authority having jurisdiction to perform a given task do not attempt to perform any of the procedures described in this manual. If you do not understand the instructions given in this manual do not attempt to perform any procedures outlined in this manual.

Preparing For The Installation

1.Read the entire manual before attempting to install or operate the water heater. Pay close attention to the General Safety Information on page 4 through 6. If you don’t follow the safety rules, the water heater may not operate safely. It could cause property damage, injury and/or death.

This manual contains instructions for the installation, operation, and maintenance of the water heater. It also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety.

Detailed installation diagrams are also found in this manual. These diagrams will serve to provide the installer with a reference. It is essential that all venting, water piping, gas piping and wiring be installed as shown.

The principal components of the water heater are identified in Features And Components on page 8 in this manual. Use this reference to locate and identify various components on the water heater.

See the Installation Checklist and Troubleshooting on page 50. By using this checklist the user may be able to make minor operational adjustments and avoid unnecessary service calls. However, service and diagnostic procedures should only be performed by a Qualified Service Agency.

Note: Costs to correct installation errors are not covered under the limited warranty.

2.Be sure to turn off power when working on or near the electrical system of the water heater. Never touch electrical components with wet hands or when standing in water.

3.The installation must conform to all instructions contained in this manual and the local code authority having jurisdiction. These shall be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation begins if there are any questions regarding compliance with local, state or national codes.

In the absence of local codes, the installation must comply with the current editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and the National Electrical Code, NFPA 70. All documents are available from National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.

4.If after reading this manual you have any questions or do not understand any portion of the instructions, call the toll free number on the back cover of this manual for technical assistance. In order to expedite your request, please have the full Model, Serial and Series number of the water heater you are working with available for the technician. This information is located on the water heater’s rating plate.

5.Carefully plan the placement of the water heater. Examine

the location to ensure that it complies with the requirements in Locating The Water Heater on page 10 and the Rough In Dimensions on page 9.

.

6.For installation in California this water heater must be braced or anchored to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Office of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95811.

7.Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5. See Commonwealth of Massachusetts on page 22.

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Contents Instruction Manual For Your Safetywhenever maintenance adjustment or service is required RESIDENTIAL GAS WATER HEATERStable of contents APPROVALS safe installation, use and serviceDANGER Explosion Hazard general safety informationPrecautions Improper installation, use and service may result in property damagegeneral safety information Electrical Shock Hazard General Safety InformationFire or Explosion Hazard Breathing Hazard - Carbon Monoxide GasQualifications Preparing For The Installationintroduction Abbreviations UsedControl Assembly features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Get To Know Your Water Heater - Gas ModelsTable 2 - Capacity, Gas and Electrical Characteristics installation considerationRough In Dimensions Table 1 - Rough-In-DimensionsLocating The Water Heater Property Damage HazardInsulation Blankets Combustion Air and VentilationUnconfined Space Outdoor Air Through One Opening Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsWater Piping installing the new water heaterPower Supply Chemical Vapor CorrosionTime to Produce 2nd & 3rd Mixing ValvesDishwashing Machines Space Heating and Potable Water SystemThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied T&P Valve Discharge Pipe Requirements Water Damage HazardExplosion Hazard Temperature-Pressure Relief ValveSEDIMENT TRAPS Gas PipingSupply Gas Regulator Condensate PipingFilling the Water Heater High Altitude InstallationsVENT PIPE TERMINATION VentingIf using 2” inch vent pipe If using 3” inch vent pipeVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMApproved Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Commonwealth of MassachusettsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent Figure 15B Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Vent Termination - Figure 15A DIRECT VENT terminal installationFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONTable 6 - KIT COMPONENTS Concentric vent installationSAFETY CONSIDERATIONS INSTALLATION PROCEDURE 1 ROOF TERMINATION, see FigurePROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 2. SELECTION OF MATERIALS Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 1. INITIAL PREPARATIONB. Deburring D. Inspection, cleaning, primingSTEP E F. Joint assembly STEP F G. Cleanup and joint movementBLOCKED INTAKE SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED EXHAUST SWITCHELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRAL Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYINGWARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE2nd & 3rd Degree temperature regulationHI LIMIT SWITCH ECO Time to Produce120F adjust user settingscontrol system operation Operating Set PointDescription IconStatus Icons Control System Menus StateMenu Operating StatesMain Menu User Settings & Control System MenusMENU HELPHeater Status 140FBacklight Delay Display SettingsHeater Information Temperature UnitsBlocked Exhaust Fault HistoryFault Occurrence Restore Factory DefaultsCurrent Contact Info Service Contact InformationShow Contact Information Change Contact NameSMOKE/ODOR for your informationStart Up Conditions Operational ConditionsTemperature-Pressure Relief Valve Operation periodic maintenanceVenting System Inspection Anode Rod InspectionKeep hands clear of drain valve discharge ServiceDraining and Flushing Burn harzard Hot water dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Venting troubleshootingInstallation Checklist Water Heater LocationYESNO Sequence Of Operation Flow ChartReplacement Parts Operational ProblemsFault and Alert Conditions Burn HazardResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks Blocked Exhaust AC ReversedIgnition Failure Low Igniter CurrentEnergy Cut Out ECO Blower Prover FailureBlower Prover Open Blocked Air IntakePage Page Page CONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDUREPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved