American Water Heater VG6250T100 Combustion Air and Ventilation, Insulation Blankets

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Combustion Air and Ventilation

in an alcove or closet, the entire floor must be covered by the panel. Failure to heed this warning may result in a fire hazard.

Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear, 5.5” (14.0 cm) from the front and 18” (45.7 cm) from the top. (Standard clearance.) If clearances stated on the heater differ from standard clearances, install water heater according to clearances stated on the heater.

Adequate clearance 30” (76 cm) for servicing this appliance should be considered before installation, such as changing the anodes, control system components and gas control assembly.

A minimum clearance of 5.5” (14.0 cm) must be allowed for access to replaceable and/or serviceable parts such as the thermostats, drain valve, condensate drain, relief valve, clean out opening, and the vent connection (exhaust elbow).

When installing the heater, consideration must be given to proper location. Location selected should be as close to the wall as practicable and as centralized with the water piping system as possible.

Do not apply insulation to the top of the water heater, as this will interfere with safe operation of the blower assembly.

Do not cover the outer door, thermostat or temperature & pressure relief valve.

Do not cover the instruction manual. Keep it on the side of the water heater or nearby for future reference.

Do obtain new warning and instruction labels from the manufacturer for placement on the blanket directly over the existing labels.

Combustion Air and Ventilation

A gas water heater cannot operate properly without the correct amount of air for combustion. Do not install in a confined area such as a closet, unless you provide air as shown in the “Facts to Consider About Location” section. Never obstruct the flow of ventilation air. If you have any doubts or questions at all, call your gas supplier. Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death, serious bodily injury, or property damage.

FIGURE 2.

Insulation Blankets

Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your water heater meets or exceeds the Energy Policy Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you should follow these instructions (For identification of components mentioned below, see Figure 1). Failure to follow these instructions can restrict the air flow required for proper combustion, potentially resulting in fire, asphyxiation, serious personal injury or death.

FIGURE 3.

If this water heater will be used in beauty shops, barber shops, cleaning establishments, or self-service laundries with dry cleaning equipment, it is imperative that the water heater(s) be installed direct vent so that all air for combustion and ventilation is taken from outdoors.

Propellants of aerosol sprays and volatile compounds, (cleaners, chlorine based chemicals, refrigerants, etc.) in addition to being highly flammable in many cases, will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heater. The results can be hazardous, and also cause product failure.

Unconfined Space

An Unconfined Space is one whose volume is not less than 50 cubic feet per 1,000 Btu/hr (4.8 cubic meters per kW) of the total input rating of all appliances installed in the space. Rooms communicating directly with the space, in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.

Makeup air requirements for the operation of exhaust fans, kitchen

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Contents Instruction Manual For Your Safetywhenever maintenance adjustment or service is required RESIDENTIAL GAS WATER HEATERStable of contents DANGER safe installation, use and serviceAPPROVALS Explosion Hazard general safety informationPrecautions Improper installation, use and service may result in property damagegeneral safety information Electrical Shock Hazard General Safety InformationFire or Explosion Hazard Breathing Hazard - Carbon Monoxide GasQualifications Preparing For The Installationintroduction Abbreviations UsedControl Assembly features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Get To Know Your Water Heater - Gas ModelsTable 2 - Capacity, Gas and Electrical Characteristics installation considerationRough In Dimensions Table 1 - Rough-In-DimensionsLocating The Water Heater Property Damage HazardUnconfined Space Combustion Air and VentilationInsulation Blankets Outdoor Air Through One Opening Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsWater Piping installing the new water heaterPower Supply Chemical Vapor CorrosionTime to Produce 2nd & 3rd Mixing ValvesDishwashing Machines Space Heating and Potable Water SystemT & P Valve and Pipe Insulation if supplied Closed Water SystemsThermal Expansion T&P Valve Discharge Pipe Requirements Water Damage HazardExplosion Hazard Temperature-Pressure Relief ValveSEDIMENT TRAPS Gas PipingSupply Gas Regulator Condensate PipingFilling the Water Heater High Altitude InstallationsVENT PIPE TERMINATION VentingIf using 2” inch vent pipe If using 3” inch vent pipeVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMApproved Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Commonwealth of MassachusettsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent Figure 15B Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Vent Termination - Figure 15A DIRECT VENT terminal installationFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONTable 6 - KIT COMPONENTS Concentric vent installationSAFETY CONSIDERATIONS INSTALLATION PROCEDURE 1 ROOF TERMINATION, see FigureFigure 23A CONCENTRIC TERMINATION FLAT ROOF CLEARANCEPROCEDURE 2 SIDE WALL TERMINATION, see Figure MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 2. SELECTION OF MATERIALS Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 1. INITIAL PREPARATIONB. Deburring D. Inspection, cleaning, primingSTEP E F. Joint assembly STEP F G. Cleanup and joint movementBLOCKED INTAKE SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED EXHAUST SWITCHELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRAL Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYINGWARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE2nd & 3rd Degree temperature regulationHI LIMIT SWITCH ECO Time to Produce120F adjust user settingscontrol system operation Operating Set PointStatus Icons IconDescription Control System Menus StateMenu Operating StatesMain Menu User Settings & Control System MenusMENU HELPHeater Status 140FBacklight Delay Display SettingsHeater Information Temperature UnitsBlocked Exhaust Fault HistoryFault Occurrence Restore Factory DefaultsCurrent Contact Info Service Contact InformationShow Contact Information Change Contact NameSMOKE/ODOR for your informationStart Up Conditions Operational ConditionsTemperature-Pressure Relief Valve Operation periodic maintenanceVenting System Inspection Anode Rod InspectionKeep hands clear of drain valve discharge ServiceDraining and Flushing Burn harzard Hot water dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Venting troubleshootingInstallation Checklist Water Heater LocationYESNO Sequence Of Operation Flow ChartReplacement Parts Operational ProblemsFault and Alert Conditions Burn HazardDiagnostic Checks Electrical Shock HazardResetting Control System Lock Outs Blocked Exhaust AC ReversedIgnition Failure Low Igniter CurrentEnergy Cut Out ECO Blower Prover FailureBlower Prover Open Blocked Air IntakePage Page Page CONDITIONS AND EXCEPTIONS LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CLAIM PROCEDURECopyright 2011 American Water Heaters. All rights reserved American Water Heater Product Service and SupportPO Box 1597, 500 Princeton Road Johnson City, TN