American Water Heater VG6250T100 Installation Sequence, Sequence Of Installations, A, B, C

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SEQUENCE OF INSTALLATIONS, FIGURE 15A

SEQUENCE OF INSTALLATIONS, FIGURE 15A

Cut a length of PVC pipe about 3.5 inches (8.9 cm) longer than the wall thickness at the opening. Glue the vent terminal to this section of pipe. Slide the wall plate over the pipe to stop against the vent terminal. Place a bead of caulking (not supplied) around the gap between the pipe and cover plate. Apply enough to fill some of the gap between the pipe and wall. Place some of the caulking on the back of the plate to hold it against the wall after installation. If the vent pipe is installed up to the wall, with a coupling on the end against the wall opening, the pipe with the vent terminal can be prepared for gluing before inserting through the wall. Slide the pipe through the wall and insert into the coupling on the other side of the wall, making sure that the vent terminal ends up pointed in the correct position, see Figure 15A.

Vent Termination - Figure 15A

DIRECT VENT terminal installation

The intake vent terminal provided on the unit contains an air intake screen to prevent large particles from entering the unit.

Figure 15B

WHEN THE UNIT IS TO BE SETUP AS A DIRECT VENT, THE AIR INTAKE SCREEN MUST BE REMOVED. THE INLET VENT PIPE

MAY THEN BE GLUED TO THE INTAKE VENT TERMINAL (See Figure 15B) PROVIDED ON THE UNIT.

THIS UNIT CONSISTS OF TWO VENT TERMINALS - AN INTAKE VENT TERMINALAND AN EXHAUST VENT TERMINAL. THE INTAKE

VENT TERMINAL IS A 2” 90° PVC ELBOW(-) WITH AN AIR INTAKE SCREEN AND THE EXHAUST VENT TERMINAL IS A 2” 22.5° PVC

COUPLING WITH AN AIR INTAKE SCREEN.

NOTE: TO PREVENT EXHAUSTING PRODUCTS FROM CIRCULATING TO THE INTAKE VENT TERMINAL IN WINDY/COLD

AREAS, THE MAXIMUM PRACTICAL DISTANCE BETWEEN THESE TWO TERMINALS IS RECOMMENDED.

Figure 15C

Installation Sequence

VENT TERMINALS SUPPLIED WITH HEATER MUST BE USED.

NOTE: BEFORE BEGINNING INSTALLATION OF ANY VENT PIPE READ THE VENT PIPE MANUFACTURER’S INSTALLATION INSTRUCTIONS.

1.After the points of termination have been determined, use the cover plates as templates to mark the holes for the vent pipes to be inserted through the wall. BEWARE OF

CONCEALED WIRING AND PIPING INSIDE OF WALL. If the vent terminals are being installed on the outside of a finished wall, it may be easier to mark both the inside and outside wall. Align the holes by drilling a hole through the center of the template from the inside through to the outside. The template can now be positioned on the outside wall using the drilled holes as a centering point for the template.

A.) MASONRY SIDE WALLS Chisel an opening approximately 1/2” (1.3 cm) larger than the marked circle.

B.) WOODEN SIDE WALLS Drill a pilot hole approximately one quarter inch outside of the marked circle. This pilot hole is used as a starting point for a saws-all or sabre saw blade. Cut around the marked circle staying approximately one quarter inch outside of the line. (This will allow the vent pipe to easily slide through the opening. The resulting gap will be covered by the vent terminal cover plates.) Repeat this step on the inside wall if necessary.

2.Cut a length of 3” PVC pipe about 3.5” (8.9 cm) longer than the wall thickness at the opening.

3.Glue the intake vent terminal to the section of the pipe.

4.Slide the wall plate over pipe to stop against intake vent terminal.

5.Place a bead of caulking (not supplied) around the gap between the pipe and the wall. Place some of the caulking on the back of the plate to hold it against the wall after installation.

6.If the vent pipe is installed up to the wall, with a coupling on the end against the wall opening, the pipe with the vent terminal can be prepared for gluing before inserting through the wall. Slide the pipe through the wall and insert into coupling on the other side of the wall, making sure that the vent terminal ends up pointed in the correct position (Figure 15C and 16).

Figure 16

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Contents whenever maintenance adjustment or service is required For Your SafetyRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents APPROVALS safe installation, use and serviceDANGER Precautions general safety informationImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information Fire or Explosion Hazard General Safety InformationBreathing Hazard - Carbon Monoxide Gas Electrical Shock Hazardintroduction Preparing For The InstallationAbbreviations Used QualificationsREPLACEMENT PARTS AND DELIMING PRODUCTS features and componentsGet To Know Your Water Heater - Gas Models Control AssemblyRough In Dimensions installation considerationTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsLocating The Water Heater Property Damage HazardInsulation Blankets Combustion Air and VentilationUnconfined Space Fresh Air Openings For Confined Spaces Confined SpaceOutdoor Air Through Two Openings Outdoor Air Through One OpeningAir From Other Indoor Spaces Outdoor Air Through Two Horizontal DuctsPower Supply installing the new water heaterChemical Vapor Corrosion Water PipingDishwashing Machines Mixing ValvesSpace Heating and Potable Water System Time to Produce 2nd & 3rdThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied Explosion Hazard Water Damage HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsSupply Gas Regulator Gas PipingCondensate Piping SEDIMENT TRAPSFilling the Water Heater High Altitude InstallationsIf using 2” inch vent pipe VentingIf using 3” inch vent pipe VENT PIPE TERMINATIONVENT TERMINAL INSTALLATION, SIDEWALL INSTALLATION OF VENT SYSTEMInstallation of Carbon Monoxide Detectors Installation Requirements - Commonwealth of MassachusettsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsPOWER VENT Termination Clearances Sidewall Power VentTermination Clearances Sidewall Direct Vent SEQUENCE OF INSTALLATIONS, FIGURE 15A Installation SequenceVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BFlat Roof Installation VERTICAL VENT TERMINAL INSTALLATIONSAFETY CONSIDERATIONS Concentric vent installationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSPROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS Vent Pipe Preparation1. INITIAL PREPARATION 2. SELECTION OF MATERIALSSTEP E F. Joint assembly D. Inspection, cleaning, primingSTEP F G. Cleanup and joint movement B. DeburringBLOWER PROVER SWITCH Controls and SwitchesBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE Power Vent Wiring Schematic - FigureTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALOPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGHI LIMIT SWITCH ECO temperature regulationTime to Produce 2nd & 3rd Degreecontrol system operation adjust user settingsOperating Set Point 120FDescription IconStatus Icons Menu StateOperating States Control System MenusMENU User Settings & Control System MenusHELP Main MenuHeater Status 140FHeater Information Display SettingsTemperature Units Backlight DelayFault Occurrence Fault HistoryRestore Factory Defaults Blocked ExhaustShow Contact Information Service Contact InformationChange Contact Name Current Contact InfoStart Up Conditions for your informationOperational Conditions SMOKE/ODORVenting System Inspection periodic maintenanceAnode Rod Inspection Temperature-Pressure Relief Valve OperationDraining and Flushing ServiceBurn harzard Hot water discharge Keep hands clear of drain valve dischargeTemperature-Pressure Relief Valve Test maintenanceleakage checkpoints Installation Checklist troubleshootingWater Heater Location VentingYESNO Sequence Of Operation Flow ChartFault and Alert Conditions Operational ProblemsBurn Hazard Replacement PartsResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks Ignition Failure AC ReversedLow Igniter Current Blocked ExhaustBlower Prover Open Blower Prover FailureBlocked Air Intake Energy Cut Out ECOPage Page Page SERVICE AND LABOR RESPONSIBILITY LIMITED RESIDENTIAL GAS WARRANTYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved