American Water Heater VG6250T100 AC Reversed, Ignition Failure, Low Igniter Current, Change

Page 54
Fault And Alert Messages

Fault And Alert Messages

Call the technical support phone number listed on the back cover for further technical assistance or to locate a qualified service agent in your area.

Possible Causes - Check/Repair

 

Displayed Fault/Alert Message

• The water heater’s control system is polarity sensitive and will lock

 

 

 

 

 

 

 

 

AC Reversed

 

 

 

out and disable heating operation if the polarity of the power supply

 

 

 

 

 

is reversed. The control system will display the “AC Reversed”

 

 

Fault occurred 2 mins ago

 

 

 

 

Power supply to water heater

 

 

Fault message on the LCD in this condition.

 

 

 

Note: Electronic flame sensing requires correct power supply

 

has reversed polarity.

 

 

 

 

 

 

 

 

 

 

 

 

 

polarity AND a proper earth ground to the water heater and the

 

 

 

 

 

 

Main Burner. The control system does not verify earth ground

 

Call a service professional:

 

 

but this should be checked first if ignition failure occurs. See the

 

 

 

 

Your Company Name Here

 

 

Ignition Failure Fault message information below.

 

 

 

 

(press [DOWN] for more....)

 

 

 

 

 

 

 

CHANGE

BACK

ADVANCED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has failed to ignite the Main Burner.

 

 

 

 

 

 

 

 

Ignition Failure

 

 

 

• Water heater is not properly grounded, loose or open ground wire

 

 

 

 

 

 

 

Fault occurred 2 mins ago

 

 

 

to the Main Burner.

 

 

 

 

 

 

The water heater has failed to

 

 

• Dirty/corroded flame sensor, clean flame sensor with fine steel

 

 

 

 

ignite the burner.

 

 

 

 

 

 

 

wool (replace if damaged).

 

 

 

 

 

 

 

 

 

 

• Loose or open wiring to the flame sensor.

 

Call a service professional:

 

 

• Loose or open wiring to the 24 V Gas Valve.

 

 

 

 

Your Company Name Here

 

 

• Supply gas turned off, low gas volume.

 

 

 

 

(press [DOWN] for more....)

 

 

 

 

 

• Intake air and/or vent piping is restricted or improperly installed.

 

 

 

 

CHANGE

BACK

ADVANCED

 

• Low or no manifold gas pressure to the Main Burner.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has detected low current (AC amps) from the

 

 

 

 

 

 

 

Low Igniter Current

 

Hot Surface Igniter. The control system monitors igniter current

 

 

and will declare this Fault condition if the current is not at or above

 

 

Fault occurred 2 mins ago

 

 

 

 

Igniter current is low.

 

 

 

the programmed minimum requirement.

 

 

 

 

• Loose or open wiring to the Hot Surface Igniter.

 

 

 

 

 

 

• Damaged, worn or open circuit Hot Surface Igniter.

 

 

 

 

 

 

Note: Hot surface igniters are wearing parts. Wear is directly

 

Call a service professional:

 

 

related to heating cycle count. Heating cycle count can be viewed

 

Your Company Name Here

 

 

in the Heater Information menu. Increasing the Differential setting

 

(press [DOWN] for more....)

 

 

reduces heating cycle count.

 

CHANGE

BACK

ADVANCED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• The control system has detected the Blocked Exhaust Switch

 

 

 

 

 

 

 

 

Blocked Exhaust

 

contacts are open.

 

 

 

• The condensate drain is blocked filling the exhaust elbow with

 

 

Fault occurred 2 mins ago

 

 

 

 

The exhaust is blocked or

 

 

 

water - clear the condensate drain.

 

 

 

 

 

restricted. Ensure

 

 

 

• Loose or open wiring to the Blocked Exhaust Switch.

 

 

 

 

 

condensate hose is draining.

 

 

• Restricted/blocked vent piping - condensate trapped in low point.

 

Call a service professional:

 

 

• Excessive equivalent pipe length, exceeded the maximum number

 

 

 

 

Your Company Name Here

 

 

of 90° elbows or wrong pipe size used in the vent piping system.

 

 

 

 

(press [DOWN] for more....)

 

 

• Excessive wind outdoors pressurizing the vent system piping.

 

 

 

 

CHANGE

BACK

ADVANCED

 

• Excessive negative air pressure in the installed space.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents RESIDENTIAL GAS WATER HEATERS For Your Safetywhenever maintenance adjustment or service is required Instruction Manualtable of contents safe installation, use and service APPROVALSDANGER Improper installation, use and service may result in property damage general safety informationPrecautions Explosion Hazardgeneral safety information Breathing Hazard - Carbon Monoxide Gas General Safety InformationFire or Explosion Hazard Electrical Shock HazardAbbreviations Used Preparing For The Installationintroduction QualificationsGet To Know Your Water Heater - Gas Models features and componentsREPLACEMENT PARTS AND DELIMING PRODUCTS Control AssemblyTable 1 - Rough-In-Dimensions installation considerationRough In Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterCombustion Air and Ventilation Insulation BlanketsUnconfined Space Outdoor Air Through Two Openings Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor SpacesChemical Vapor Corrosion installing the new water heaterPower Supply Water PipingSpace Heating and Potable Water System Mixing ValvesDishwashing Machines Time to Produce 2nd & 3rdClosed Water Systems Thermal ExpansionT & P Valve and Pipe Insulation if supplied Temperature-Pressure Relief Valve Water Damage HazardExplosion Hazard T&P Valve Discharge Pipe RequirementsCondensate Piping Gas PipingSupply Gas Regulator SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterIf using 3” inch vent pipe VentingIf using 2” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLCommonwealth of Massachusetts Installation Requirements - Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Vent Termination - Figure 15A DIRECT VENT terminal installation Installation SequenceSEQUENCE OF INSTALLATIONS, FIGURE 15A Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Concentric vent installationSAFETY CONSIDERATIONS Table 6 - KIT COMPONENTSCONCENTRIC TERMINATION FLAT ROOF CLEARANCE PROCEDURE 2 SIDE WALL TERMINATION, see FigureFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram 1. INITIAL PREPARATION Vent Pipe PreparationRECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS 2. SELECTION OF MATERIALSSTEP F G. Cleanup and joint movement D. Inspection, cleaning, primingSTEP E F. Joint assembly B. DeburringBLOCKED EXHAUST SWITCH Controls and SwitchesBLOWER PROVER SWITCH BLOCKED INTAKE SWITCHTHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING Power Vent Wiring Schematic - FigureWIRE TO GROUND CHECK INDICATES ZERO VOLTAGE ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALTO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGTime to Produce temperature regulationHI LIMIT SWITCH ECO 2nd & 3rd DegreeOperating Set Point adjust user settingscontrol system operation 120FIcon DescriptionStatus Icons Operating States StateMenu Control System MenusHELP User Settings & Control System MenusMENU Main Menu140F Heater StatusTemperature Units Display SettingsHeater Information Backlight DelayRestore Factory Defaults Fault HistoryFault Occurrence Blocked ExhaustChange Contact Name Service Contact InformationShow Contact Information Current Contact InfoOperational Conditions for your informationStart Up Conditions SMOKE/ODORAnode Rod Inspection periodic maintenanceVenting System Inspection Temperature-Pressure Relief Valve OperationBurn harzard Hot water discharge ServiceDraining and Flushing Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints Water Heater Location troubleshootingInstallation Checklist VentingSequence Of Operation Flow Chart YESNOBurn Hazard Operational ProblemsFault and Alert Conditions Replacement PartsElectrical Shock Hazard Resetting Control System Lock OutsDiagnostic Checks Low Igniter Current AC ReversedIgnition Failure Blocked ExhaustBlocked Air Intake Blower Prover FailureBlower Prover Open Energy Cut Out ECOPage Page Page CLAIM PROCEDURE LIMITED RESIDENTIAL GAS WARRANTYSERVICE AND LABOR RESPONSIBILITY CONDITIONS AND EXCEPTIONSAmerican Water Heater Product Service and Support PO Box 1597, 500 Princeton Road Johnson City, TNCopyright 2011 American Water Heaters. All rights reserved