American Water Heater VG6250T100 instruction manual Closed Water Systems, Thermal Expansion

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Closed Water Systems

Figure 9.

Closed Water Systems

Water supply systems may, because of code requirements or such conditions as high line pressure, among others, have installed devices such as pressure reducing valves, check valves, and back flow preventers. Devices such as these cause the water system to be a closed system.

Thermal Expansion

As water is heated, it expands (thermal expansion). In a closed system the volume of water will grow when it is heated. As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion. Thermal expansion can cause premature tank failure (leakage). This type of failure is not covered under the limited warranty. Thermal expansion can also cause intermittent temperature-pressure relief valve operation: water discharged from the valve due to excessive pressure build up. This condition is not covered under the limited warranty. The temperature- pressure relief valve is not intended for the constant relief of thermal expansion.

A properly sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion.

Figure 10.

NOTE: To protect against untimely corrosion of hot and cold water fittings, it is strongly recommended that di-electric unions or couplings be installed on this water heater when connected to copper pipe, see Figure 10 also.

Figures 9 and 10 show the typical attachment of the water piping to the water heater. The water heater is equipped with 3/4 inch NPT water connections.

NOTE: If using copper tubing, solder tubing to an adapter before attaching the adapter to the water heater connections. Do not solder the water lines directly to the water heater connections. It will harm the dip tube and damage the tank.

T & P Valve and Pipe Insulation (if supplied)

Remove insulation for T & P valve and pipe connections from carton.

Figure 11.

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Contents For Your Safety whenever maintenance adjustment or service is requiredRESIDENTIAL GAS WATER HEATERS Instruction Manualtable of contents APPROVALS safe installation, use and serviceDANGER general safety information PrecautionsImproper installation, use and service may result in property damage Explosion Hazardgeneral safety information General Safety Information Fire or Explosion HazardBreathing Hazard - Carbon Monoxide Gas Electrical Shock HazardPreparing For The Installation introductionAbbreviations Used Qualificationsfeatures and components REPLACEMENT PARTS AND DELIMING PRODUCTSGet To Know Your Water Heater - Gas Models Control Assemblyinstallation consideration Rough In DimensionsTable 1 - Rough-In-Dimensions Table 2 - Capacity, Gas and Electrical CharacteristicsProperty Damage Hazard Locating The Water HeaterInsulation Blankets Combustion Air and VentilationUnconfined Space Confined Space Fresh Air Openings For Confined SpacesOutdoor Air Through Two Openings Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor Spacesinstalling the new water heater Power SupplyChemical Vapor Corrosion Water PipingMixing Valves Dishwashing MachinesSpace Heating and Potable Water System Time to Produce 2nd & 3rdThermal Expansion Closed Water SystemsT & P Valve and Pipe Insulation if supplied Water Damage Hazard Explosion HazardTemperature-Pressure Relief Valve T&P Valve Discharge Pipe RequirementsGas Piping Supply Gas RegulatorCondensate Piping SEDIMENT TRAPSHigh Altitude Installations Filling the Water HeaterVenting If using 2” inch vent pipeIf using 3” inch vent pipe VENT PIPE TERMINATIONINSTALLATION OF VENT SYSTEM VENT TERMINAL INSTALLATION, SIDEWALLInstallation Requirements - Commonwealth of Massachusetts Installation of Carbon Monoxide DetectorsCommonwealth of Massachusetts Approved Carbon Monoxide DetectorsTermination Clearances Sidewall Power Vent POWER VENTTermination Clearances Sidewall Direct Vent Installation Sequence SEQUENCE OF INSTALLATIONS, FIGURE 15AVent Termination - Figure 15A DIRECT VENT terminal installation Figure 15BVERTICAL VENT TERMINAL INSTALLATION Flat Roof InstallationConcentric vent installation SAFETY CONSIDERATIONSINSTALLATION PROCEDURE 1 ROOF TERMINATION, see Figure Table 6 - KIT COMPONENTSPROCEDURE 2 SIDE WALL TERMINATION, see Figure CONCENTRIC TERMINATION FLAT ROOF CLEARANCEFigure 23A MULTI-CONCENTRIC VENT TERMINATIONS direct vent diagram Vent Pipe Preparation RECOMMENDED BRUSH* SIZE FOR PRIMER AND CEMENT APPLICATIONS1. INITIAL PREPARATION 2. SELECTION OF MATERIALSD. Inspection, cleaning, priming STEP E F. Joint assemblySTEP F G. Cleanup and joint movement B. DeburringControls and Switches BLOWER PROVER SWITCHBLOCKED EXHAUST SWITCH BLOCKED INTAKE SWITCHPower Vent Wiring Schematic - Figure WIRE TO GROUND CHECK INDICATES ZERO VOLTAGETHIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS HEATER BE CERTAIN THAT SUPPLY NEUTRALFOR YOUR SAFETY READ BEFORE LIGHTING OPERATING INSTRUCTIONSTO TURN OFF GAS TO APPLIANCE WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICINGtemperature regulation HI LIMIT SWITCH ECOTime to Produce 2nd & 3rd Degreeadjust user settings control system operationOperating Set Point 120FDescription IconStatus Icons State MenuOperating States Control System MenusUser Settings & Control System Menus MENUHELP Main Menu140F Heater StatusDisplay Settings Heater InformationTemperature Units Backlight DelayFault History Fault OccurrenceRestore Factory Defaults Blocked ExhaustService Contact Information Show Contact InformationChange Contact Name Current Contact Infofor your information Start Up ConditionsOperational Conditions SMOKE/ODORperiodic maintenance Venting System InspectionAnode Rod Inspection Temperature-Pressure Relief Valve OperationService Draining and FlushingBurn harzard Hot water discharge Keep hands clear of drain valve dischargemaintenance Temperature-Pressure Relief Valve Testleakage checkpoints troubleshooting Installation ChecklistWater Heater Location VentingSequence Of Operation Flow Chart YESNOOperational Problems Fault and Alert ConditionsBurn Hazard Replacement PartsResetting Control System Lock Outs Electrical Shock HazardDiagnostic Checks AC Reversed Ignition FailureLow Igniter Current Blocked ExhaustBlower Prover Failure Blower Prover OpenBlocked Air Intake Energy Cut Out ECOPage Page Page LIMITED RESIDENTIAL GAS WARRANTY SERVICE AND LABOR RESPONSIBILITYCLAIM PROCEDURE CONDITIONS AND EXCEPTIONSPO Box 1597, 500 Princeton Road Johnson City, TN American Water Heater Product Service and SupportCopyright 2011 American Water Heaters. All rights reserved