Frymaster operation manual Periodic/Annual, TB14 SERIES GAS FRYERS PREVENTATIVE MAINTENANCE

Page 43
TB14 SERIES GAS FRYERS

TB14 SERIES GAS FRYERS

CHAPTER 7: PREVENTATIVE MAINTENANCE

7.4 Periodic/Annual

This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program.

Frymaster/Dean recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows:

Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration.

Verify that the flue opening is not obstructed by debris or accumulations of solidified oil or shortening.

Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened.

Verify that the burner manifold pressure is in accordance with that specified on the appliance’s rating plate.

Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that mounting hardware and probe guard are present and properly installed.

Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil migration build-up and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition.

Verify that all safety features (i.e. drain safety switches, reset switches, etc.) are present and functioning properly.

Verify that the frypot/cookpot is in good condition and free of leaks and that the frypot/cookpot insulation is in serviceable condition. Verify that the frypot tube diffusers are present and in good condition (i.e. no visible deterioration or damage).

Verify that wiring harnesses and connections are tight and in good condition.

Built-in Filtration:

Inspect all oil-return and drain lines for leaks and verify that all connections are tight.

Inspect the filter pan for leaks and cleanliness. Empty crumbs in the crumb basket into a fireproof container. Clean basket daily. Advice owner/operator not to allow crumbs to accumulate in basket. Insist they clean the basket daily.

Verify that all O-rings and seals (including those on quick-disconnect fittings) are present and in good condition. Replace O-rings and seals if worn or damaged.

7-2

Image 43
Contents 8195941 PARTS LIST INCLUDEDTB14 Series With Built-In Filtration Installation & Operation ManualREQUIREMENTS in Chapter 3 of this manual for specifics other appliance DANGER from slips or contact with the hot oil DANGERTB14 Series Gas Fryers TABLE OF CONTENTSPage # TABLE OF CONTENTS CONT 1.2 Ordering Parts 1.3 Service InformationTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.1 After PurchaseTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.5 Safety Information1.6 Service Personnel 1.4 Computer Information contC. Qualified Service Personnel B. Qualified Installation PersonnelTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.6.1 Definitions cont 2.2 Principles of Operation 2.4 Pre-InstallationTB14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2.1 Product DescriptionC. Installation Standards 2.4 Pre-Installation contTB14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2.5 Air Supply and Ventilation 2.6 Equipment Installed at High AltitudesA. Do not connect this fryer to an exhaust duct If your equipment arrives damaged 2.7 Receiving and Unpacking Equipmentmovement to avoid damage and possible bodily injury DANGER TB14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION3.1 Installing the Fryer 3.2 Leveling the Fryer fryers equipped with legs onlyTB14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3.3 Installing Casters and LegsQuestions? Call NATIONAL CODE REQUIREMENTS 3.4 Gas ConnectionsRecommended Gas Supply Line Sizes ½ PSI 3.45 kPa/35 mbar, a step-down regulator will be required 3.4 Gas Connections contdamage to the fryer’s gas piping and gas valves injury may result new connectionsI. Flexible Couplings, Connectors and Casters 3.5 Electrical Connections TB14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Standing Pilot Only4.1 Initial Start-up TB14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Standing Pilot Only cont4.2 Boil-Out Procedure crack glass containers 4.2 Boil-Out Procedure contso will damage the heating tubes and frypot, and void the warranty 4.3 Final Preparationtransfer TB14 SERIES GAS FRYERS CHAPTER 5 BUILT-IN FILTRATIONTB14 SERIES GAS FRYERS CHAPTER 5 BUILT-IN FILTRATION 5.1 General5.2.1 Assembling the Filter 5.2 Filtration PreparationAssemble the filter as follows 5.2.1 Assembling the Filter cont4. Sprinkle 8 ounces of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly 5.3 Daily Filtration Operation 5.2.2 Installing the Filter5.3.1 General Overview 5.3.2 Filtering Tools 5.4 Operating the Filtercontainer for disposal shortening will rush out creating the potential for severe burns 5.4 Operating the Filter contoverflow and spillage of hot oil/shortening DANGER above the maximum fill line located on the container DANGERtemperature ~350F ~177C 5.4.2 Filter Operation1. Turn the fryer off. Ensure the filter pan assembly is prepared as described in Section 5.2.1- Assembling the Filter 5-10 5.4.2 Filter Operation cont5-11 5-12 DO NOT ALLOW CRUMBS TO ACCUMULATE IN TRAY 5-13DESCRIPTION TB14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION6.1 Operating Fryers with Computer Magic III.5 Computers water. NEVER allow water to enter the Filtration SystemShutdown 6.1.1 Equipment Setup and Shutdown ProceduresSetup TB14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATIONDo not cancel the melt cycle mode if using solid shortening 6.1.1 Equipment Setup and Shutdown Procedures contresults, do not cook product until the display reads 6.1.2 Checking Temperature 6.2 Programming the Computer Magic III.5 Computer6.2 Programming the Computer Magic III.5 Computer cont 6.2.1 Boil Feature6.2.3 Constant Oil Temperature Display Mode 6.2.1 Boil Feature contSEE CHAPTER 4.2 FOR ADDITIONAL BOIL-OUT PROCEDURES 6.2.2 Temperature Selection-Fahrenheit to Celsius7.2 Daily TB14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCEtime the cleaner remains on the food-contact surfaces 7.1 General7.4 Periodic/Annual TB14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCEBuilt-in Filtration burns 7.4 Periodic/Annual cont7.5 Stainless Steel Care Built-in Filtration contauthorized service agent only TB14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTINGtests are required. Use extreme care when performing such tests Disconnect all power cords before servicing8.2 Pilot Burner Malfunction cont TB14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING8.3 Main Burner Malfunctions 8.3 Main Burner Malfunctions cont TB14 Series WiringDiagrams 8.4.1Dual Operation Only 8.4.2 TB14 Series Interface Board Enlarged ViewTerminal #2 - Medium COMPONENT TB14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST9.1 Accessories PART #9.2 Cabinetry and Related Components TB14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST1 823-3248 Support, Leg- Without Optional SUFF Filter Only 9.2 Cabinetry and Related Components cont9.3 Computer and Related Components To Frypot 9.4 Filter Module ComponentsTo Filter 9.4 Filter Module Components cont 9.5 Filter Pan Components 9.6 Frypot, Burners and Related Components 9.6 Frypot, Burners and Related Components cont 9.7 Oil Return Components Price $10.00 SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts 1-318-219-7140 FAX Tech Support