Frymaster operation manual TB14 SERIES GAS FRYERS FRYER OPERATIONS, Initial Start-up, Danger

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TB14 SERIES GAS FRYERS

TB14 SERIES GAS FRYERS

CHAPTER 4: FRYER OPERATIONS

4.1 Initial Start-up

4.1 Initial Start-up WARNING

The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.

A.Cleaning: New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc. remaining from the manufacturing process, then coated lightly with oil. Before any food preparation, wash thoroughly with hot, soapy water to remove any film residue and dust or debris then rinse out and wipe dry. Also wash any accessories shipped with the unit. Close the drain valve completely and remove the crumb screen covering the heating tubes. Ensure the screws holding the thermostat and high-limit control sensing bulbs into the frypot are tight.

4.1.1 Pilot Lighting Procedures, Standing Pilot Only WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

Manual background DANGER

Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before lighting the burners. Failure to do so will damage the frypot and may cause a fire.

Manual background WARNING

When checking for burner ignition or performance, do not get too close to the burners. Slow ignition can cause possible flashback, increasing the potential for facial and body burns.

4.1.1 Pilot Lighting Procedures, Standing Pilot Only

Initial Pilot Lighting: All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions, low gas pressure, differences in altitude and variations in gas characteristics. These adjustments correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualified service personnel. These adjustments are the responsibility of the customer and/or the dealer and are not covered by the Dean Industries warranty.

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Contents 8195941 PARTS LIST INCLUDEDTB14 Series With Built-In Filtration Installation & Operation ManualREQUIREMENTS in Chapter 3 of this manual for specifics other appliance DANGER from slips or contact with the hot oil DANGERTB14 Series Gas Fryers TABLE OF CONTENTSPage # TABLE OF CONTENTS CONT 1.2 Ordering Parts 1.3 Service InformationTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.1 After PurchaseTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.5 Safety Information1.6 Service Personnel 1.4 Computer Information contC. Qualified Service Personnel B. Qualified Installation PersonnelTB14 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.6.1 Definitions cont 2.2 Principles of Operation 2.4 Pre-InstallationTB14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2.1 Product DescriptionC. Installation Standards 2.4 Pre-Installation contTB14 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2.5 Air Supply and Ventilation 2.6 Equipment Installed at High AltitudesA. Do not connect this fryer to an exhaust duct If your equipment arrives damaged 2.7 Receiving and Unpacking Equipmentmovement to avoid damage and possible bodily injury DANGER TB14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION3.1 Installing the Fryer 3.2 Leveling the Fryer fryers equipped with legs onlyTB14 SERIES GAS FRYERS CHAPTER 3 INSTALLATION 3.3 Installing Casters and LegsQuestions? Call NATIONAL CODE REQUIREMENTS 3.4 Gas ConnectionsRecommended Gas Supply Line Sizes ½ PSI 3.45 kPa/35 mbar, a step-down regulator will be required 3.4 Gas Connections contdamage to the fryer’s gas piping and gas valves injury may result new connectionsI. Flexible Couplings, Connectors and Casters 3.5 Electrical Connections TB14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Standing Pilot Only4.1 Initial Start-up TB14 SERIES GAS FRYERS CHAPTER 4 FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Standing Pilot Only cont4.2 Boil-Out Procedure crack glass containers 4.2 Boil-Out Procedure contso will damage the heating tubes and frypot, and void the warranty 4.3 Final Preparationtransfer TB14 SERIES GAS FRYERS CHAPTER 5 BUILT-IN FILTRATIONTB14 SERIES GAS FRYERS CHAPTER 5 BUILT-IN FILTRATION 5.1 General5.2.1 Assembling the Filter 5.2 Filtration PreparationAssemble the filter as follows 5.2.1 Assembling the Filter cont4. Sprinkle 8 ounces of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly 5.3 Daily Filtration Operation 5.2.2 Installing the Filter5.3.1 General Overview 5.3.2 Filtering Tools 5.4 Operating the Filtercontainer for disposal shortening will rush out creating the potential for severe burns 5.4 Operating the Filter contoverflow and spillage of hot oil/shortening DANGER above the maximum fill line located on the container DANGERtemperature ~350F ~177C 5.4.2 Filter Operation1. Turn the fryer off. Ensure the filter pan assembly is prepared as described in Section 5.2.1- Assembling the Filter 5-10 5.4.2 Filter Operation cont5-11 5-12 DO NOT ALLOW CRUMBS TO ACCUMULATE IN TRAY 5-13DESCRIPTION TB14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATION6.1 Operating Fryers with Computer Magic III.5 Computers water. NEVER allow water to enter the Filtration SystemShutdown 6.1.1 Equipment Setup and Shutdown ProceduresSetup TB14 SERIES GAS FRYERS CHAPTER 6 COMPUTER OPERATIONDo not cancel the melt cycle mode if using solid shortening 6.1.1 Equipment Setup and Shutdown Procedures contresults, do not cook product until the display reads 6.1.2 Checking Temperature 6.2 Programming the Computer Magic III.5 Computer6.2 Programming the Computer Magic III.5 Computer cont 6.2.1 Boil Feature6.2.3 Constant Oil Temperature Display Mode 6.2.1 Boil Feature contSEE CHAPTER 4.2 FOR ADDITIONAL BOIL-OUT PROCEDURES 6.2.2 Temperature Selection-Fahrenheit to Celsius7.2 Daily TB14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCEtime the cleaner remains on the food-contact surfaces 7.1 General7.4 Periodic/Annual TB14 SERIES GAS FRYERS CHAPTER 7 PREVENTATIVE MAINTENANCEBuilt-in Filtration burns 7.4 Periodic/Annual cont7.5 Stainless Steel Care Built-in Filtration contauthorized service agent only TB14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTINGtests are required. Use extreme care when performing such tests Disconnect all power cords before servicing8.2 Pilot Burner Malfunction cont TB14 SERIES GAS FRYERS CHAPTER 8 TROUBLESHOOTING8.3 Main Burner Malfunctions 8.3 Main Burner Malfunctions cont TB14 Series WiringDiagrams 8.4.1Dual Operation Only 8.4.2 TB14 Series Interface Board Enlarged ViewTerminal #2 - Medium COMPONENT TB14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST9.1 Accessories PART #9.2 Cabinetry and Related Components TB14 SERIES GAS FRYERS CHAPTER 9 PARTS LIST1 823-3248 Support, Leg- Without Optional SUFF Filter Only 9.2 Cabinetry and Related Components cont9.3 Computer and Related Components To Frypot 9.4 Filter Module ComponentsTo Filter 9.4 Filter Module Components cont 9.5 Filter Pan Components 9.6 Frypot, Burners and Related Components 9.6 Frypot, Burners and Related Components cont 9.7 Oil Return Components Price $10.00 SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana FAX Parts 1-318-219-7140 FAX Tech Support
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