Middleby Marshall PS360 VII. Final Assembly, Installing the Conveyor and Belt Tandem oven models

Page 13

B.Installing the Conveyor and Belt - Tandem oven models

NOTE

For non-tandem oven installations, skip ahead to Section VII, Final Assembly.

1.Insert the conveyor frame into the oven as follows:

Slide one hinged conveyor frame section into each end of the oven. The two sections butt against each other at the gap between the two oven sections. See Figure 2-17.

IMPORTANT

Be sure that the drive section of the conveyor frame is at the same end of the oven as the conveyor drive motor.

2.Slide the conveyor belt through the support rods underneath the frame, and thread it through the oven. Then, reach through the oven window and pull the free end of the belt through the oven so that it lies atop the conveyor frame.

After the belt has been pulled through the oven, check the following:

The conveyor belt links must be oriented as shown in Figure 2-18.

The smooth side of the conveyor belt must face UP.

3.Connect the inside master links. Check that the links are oriented as shown in Figure 2-18.

4.Connect the outside master links. Note that the outside master links have right and left sides. The right-side master link has an open hook facing you, as shown in Figure 2-19.

5.Check for freedom of movement of the conveyor belt by pulling it for about 2-3 feet (60 to 90 cm) with your fingers. The conveyor must move freely.

6.Check the tension of the conveyor belt as shown in Figure 2-15 (on the previous page). The belt should lift between 3- 4" (75-100mm). DO NOT OVERTIGHTEN THE CONVEYOR BELT. If necessary, the belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler (right) end of the conveyor.

7.LOOSELY attach the conveyor drive motor to the end wall of the oven. Refer to Figure 2-12 (for ovens with standard conveyor frames) or Figure 2-20 (for ovens with heavy-duty conveyor frames).

8.Assemble the conveyor drive chain in place on the motor and conveyor drive sprockets.

9.Position the motor to adjust the deflection of the drive chain to 3/4” (19mm). DO NOT OVERTIGHTEN THE DRIVE CHAIN. Then, tighten the bolts to hold the motor in place.

SECTION 2 - INSTALLATION

Figure 2-17 - Tandem Conveyor Installation

Hinged

end section

Hinged

end section

Figure 2-18 - Conveyor and Inside Master Link Orientation

Direction

CORRECT

of travel

master link

 

 

position

 

Incorrect

 

master link

 

position

Figure 2-19 - Outside Master

Figure 2-20 - Drive Motor for

Link Orientation

Tandem Oven Heavy-Duty

Direction

Conveyor Frame

 

of travel

 

Figure 2-21 - Crumb tray positions

Upper Oven

(Drive End)

Upper Oven

(Idler End)

ENGLISH

VII. FINAL ASSEMBLY

1.Assemble the end plugs and motor housing onto the oven. These components are shown in Figure 1-1 (on Page 1).

2.Slide the conveyor extensions over the ends of the conveyor frame. Be sure that the extension with the drive sprocket opening is placed on the drive end.

NOTE

The PS360EWB oven does not use conveyor extensions.

3.Refer to Figure 2-21 for the correct location of each crumb tray. Then, install the crumb trays underneath the conveyor as shown in Figure 2-22. First, place the inside edge of the tray onto the bracket attached to the end plug. Then, swing the outside edge of the tray up and into place.

4.Press the end stop down over the edge of the conveyor extension at the exit end of the oven. See Figure 2-22.

5.After the oven is moved to its final location, adjust the bottom

section of the legs so that the oven is level and the casters

 

do not touch the floor.

13

 

Lower Oven

Figure 2-22 - Crumb trays, extensions, and end stop

 

 

 

 

 

 

End stop

Conveyor extension

Conveyor frame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crumb tray

Image 13
Contents Owners Operating English Table of Contents Description III Oven SpecificationsOven Uses Conveyor Drive Motor Moves the conveyorShipping Weight WeightPS310 PS314 PS360/360Q/360S PS360WB70Installation Installation kit components one kit required per cavity Installation KITAdditional installation kit components for gas ovens 811Requirements II. Ventilation SystemRecommendations Other ventilation concernsIV. Thermocouple Installation III. AssemblyStacking StandsOven Positioning and Alignment Tandem Oven AssemblyLeftoven Rightoven Be pre-mounted to Either of the oven CavitiesPush the ovens together. Check that the mounting bolts Frame of the right oven, pointing outward as shownReplace the rear axial cooling fans. See Figure InstallingtheConveyor-AllovensEXCEPTTandem models VI. Conveyor InstallationLift the conveyor and position it in the oven as shown Installing the Conveyor and Belt Tandem oven models VII. Final AssemblyLink Orientation Tandem Oven Heavy-Duty Conveyor FrameAdditional Information Gas Ovens Additional Information Electric OvensConnection If incoming pressure is over 14 W.C mbar, a sepa DuringpressuretestingnoteoneofthefollowingGas Meter Gas LineLocation and Description of Controls OperationDailyshutdownprocedure DailystartupprocedureII. Normal Operation STEP-BY-STEP Display, and wait forActual Temp III. Quick Reference Digital Temperature ControllerOven will not heat Controls may be set incor Rectly Quick Reference TroubleshootingMaintenance Cooling Fan/Vent Locations PS360EWB Maintenance DailyRemoving Air Fingers and Plates II. Maintenance MonthlySplit Belt Idler Shaft Additional Key Spare Parts Kit components for gas ovens Key Spare Parts Kit components all ovensManuel D’INSTALLATION Avertissement Opération Table DES MatièresEntretien Hauteur hors-tout Dégagements minimums recommandésProfondeur hors-tout Longueur hors-toutPoids Principale De commande Phase Fréq Courant Pôles CâblagePoids à l’expédition Vol. emballage d’expédition 105 pi3/2,98 m3Mise EN Garde Description Numéro Trousse D’INSTALLATIONDepièce II. Système DE Ventilation RecommandationsExigences Autres considérations pour la ventilationIII. Assemblage IV. Installation DU ThermocoupleSuperposition SoclesMise en place et alignement du four Assemblage DES Fours EN TandemFour Fourdroit Gauche 10 Alignement des parties du four Boulons et entretoises12 Dépose de la roue d’entraînement du Transporteur VI. Installation DU TransporteurMaillon extérieur IntérieurMise EN Garde Mise EN Garde Fonctionnement Emplacement ET Description DES CommandesRégulateur de température électronique II. Fonctionnement Normal PAS-À-PAS En cas de panne d’électricité, mettez toutes les commandesMise EN Garde ProcéduresquotidiennesdemiseenmarcheTemp » « Actual« on » ou « I ». Cette Consultation Rapide DépannageChaîne d’entraînement De cuisson sont correctsEntretien Avant Entretien QuotidienII. Entretien Mensuel III. Entretien Trimestriel Service dassistance téléphonique 24 heures Manual DE Operación Precaución SECCIÓN1-DESCRIPCIÓN Índice DE MateriasSECCIÓN2-INSTALACIÓN SECCIÓN3-OPERACIÓNIII. Especificaciones DEL Horno Sección 1 DescripciónPeso de Envío PesoVol. de la Caja de Envío Entrada Nominal de CalorNota Seccion 2 InstalaciónDescripción Número Juego DE InstalaciónHornoInferior DePieza DescripciónII. Sistema DE Ventilación Otros problemas de ventilaciónRequisitos RecomendacionesIV. Instalación DEL Termopar III. EnsambladoApilado BasesHorno Izquierdo Derecho Ensamblado DEL Horno EN TándemFigura 2-10 Alineamiento de las Secciones Figura 2-9 Pernos y EspaciadoresNota VI. Instalación DEL TransportadorEn ambos extremos del bastidor. Todos los otros hornos SolamenteEslabón Maestro Externo Impulsión para bastidorDe horno en tándem para Servicio pesado Bastidor130 VCA Figura 2-23 Placa Informativa del HornoDurante LAS Pruebas DE Presión Observe LO PrecauciónSiguiente Ubicación Y Descripción DE LOS Controles Sección 3 OperaciónImportante II. Operación Normal Paso a PasoPrecaucion ProcedimientodiariodeencendidoIII. Referencia Rápida Controlador Digital DE Temperatura Referencia Rápida Diagnóstico DE Averías Síntoma Problema SoluciónSección 4 Mantenimiento Mantenimiento Diario Figura 4-4 Remoción de los dedos de aire y placas II. Mantenimiento MensualFigura 4-6 Eje loco de banda doble III. Mantenimiento Trimestral IV. Mantenimiento SemestralImportante
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PS314, PS310, PS360S, PS360Q, PS360 specifications

The Middleby Marshall PS360 is a cutting-edge conveyor oven that revolutionizes the way restaurants and commercial kitchens approach food preparation. Specifically designed to enhance efficiency and optimize cooking processes, this oven has gained recognition for its ability to deliver consistently high-quality results in a fast-paced environment.

One of the standout features of the PS360 is its innovative design that incorporates advanced forced air technology. This technology ensures even heat distribution throughout the cooking chamber, resulting in perfectly cooked pizzas, sandwiches, and other menu items without the need for frequent rotation. The forced air system also reduces cooking times, allowing for increased output, making it ideal for high-demand settings such as pizzerias and fast-casual dining establishments.

The PS360 is equipped with a user-friendly digital control panel that allows chefs to easily monitor and adjust cooking temperatures and times. This interface offers precise control over the cooking process, enabling users to customize settings based on specific recipes and customer preferences. Additionally, the oven features a range of programmable settings, allowing for quick adjustments that cater to varying menu items.

Another notable characteristic of the PS360 is its durable construction. Built with high-quality materials, it is designed to withstand the rigors of a busy kitchen environment. Its stainless steel exterior not only adds to its aesthetic appeal but also ensures easy cleaning and maintenance.

Safety is also a paramount concern for the Middleby Marshall PS360. The oven is designed with built-in safety features, including safety locks and temperature alerts, which help prevent accidents and ensure safe operation. The design also accommodates ventilation needs while maximizing energy efficiency, offering a sustainable solution for restaurants looking to reduce their carbon footprint.

Moreover, the PS360 is capable of handling a wide variety of menu items, from traditional pizzas to baked goods and roasted vegetables, making it a versatile addition to any kitchen. The ability to cook multiple items simultaneously streamlines kitchen operations and increases productivity.

In summary, the Middleby Marshall PS360 is a powerful and versatile conveyor oven that combines advanced technology, user-friendly features, and durable design. It enhances cooking efficiency, ensures consistent quality, and supports restaurants in delivering exceptional dishes to their customers. Whether for high-volume operations or varied menu needs, the PS360 stands out as an invaluable tool in commercial kitchens.