Middleby Marshall PS314, PS360WB, PS360Q, PS360S, PS310 installation manual Split Belt Idler Shaft

Page 23

 

SECTION4-MAINTENANCE

III. MAINTENANCE - EVERY 3 MONTHS

IV. MAINTENANCE - EVERY 6 MONTHS

A. Check that the oven is cool and the power is disconnected, as described in the warning on Page 20.

B. Vacuum both of the blower motors, and their surrounding compartments, using a shop vacuum.

C. Tighten all electrical control terminal screws.

D. For split belt ovens ONLY, disassemble, clean and lubricate the conveyor shaft components as described below.

1. Remove the motor shroud, conveyor extensions, and conveyor as described in Part II, Monthly Maintenance.

2. Remove the master links from each conveyor belt. Then, roll the belts up along the length of the conveyor to remove them from the frame.

3. Remove the two conveyor adjustment screws from the idler end of the conveyor frame, as shown in Figure 4- 6.

4. For PS360EWB and PS360WB70 ovens, remove the socket head screw as shown in the inset drawing. Then, loosen the locking collar set screw. Push the shaft assembly toward the locking collar until it is free.

5. Remove the idler shaft assembly from the conveyor.

6. Pull apart the two sections of the idler shaft. Clean the shafts thoroughly using a rag. Then, lubricate both the extended shaft and the interior of the hollow shaft using a light food-grade lubricant.

CAUTION

DO NOT lubricate the shafts using WD40 or a similar product. This can cause the shafts to wear rapidly.

7. Before reassembling the shafts into the conveyor frame, check that they are oriented properly. Remember that unequal-width split belt ovens should ALWAYS have the narrower belt at the front of the oven.

8. Reassemble the idler shaft into the conveyor. For all ovens except the PS360EWB and PS360WB70, make sure that the bronze washer is in place between the two sections of the shaft. See Figure 4-8.

9. Loosen the set screw on both of the conveyor drive sprockets. Then, remove the sprockets from the shaft.

10. Loosen the locking collar set screw, as shown in Figure 4-7. For PS360EWB and PS360WB70 ovens, remove the socket head screw shown in the inset drawing.

11. Push the drive shaft to the right, then lift it free of the conveyor frame. Then, disassemble and lubricate the two sections of the drive shaft as described in Step 5.

12. Before reassembling the shafts into the conveyor frame, check that they are oriented properly. Remember that unequal-width split belt ovens should ALWAYS have the narrower belt at the front of the oven.

13. Reassemble the drive shaft into the conveyor. Check that the nylon spacer is in place, as shown in Figure 4-

8. Also, for all ovens except the PS360EWB and PS360WB70, check that the bronze washer is in place between the two sections of the shaft.

14. Replace the drive sprockets. Reassemble the belts and master links onto the conveyor, and replace the conveyor in the oven.

15. Reassemble the motor shroud and conveyor exten- sions onto the oven.

23

A.Check that the oven is cool and the power is disconnected, as described in the warning on Page 20.

B.Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6.4mm) in length.

C.Clean and inspect the burner nozzle and electrode assem- bly.

D.Check (and clean, if necessary) the oven venting system, including the flue.

E.Check the conveyor drive shaft bushings and spacers. Replace the components if they are worn.

Figure 4-6 - Split Belt Idler Shaft

Collar

All ovens

 

Conveyor adjustment

 

screw (2)

 

PS360EWB and

 

PS360WB70 Only

PS360EWB

 

and

 

PS360WB70

 

Only

 

 

Screw

Figure 4-7 - Split Belt Drive Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw

 

 

All ovens

 

 

 

 

 

 

 

 

 

Locking collar

 

 

 

PS360EWB and

 

 

 

 

 

 

 

 

 

 

 

 

PS360WB70 Only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 4-8 - Washers and Spacer

All ovens

Nylon spacer on drive shaft

ONLY

All ovens

except

PS360EWB and

PS360WB70

Bronze washer on

BOTH idler and

drive shafts

ENGLISH

Page 22 Page 24
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Page 22 Page 24
Contents Owners Operating English Table of Contents Conveyor Drive Motor Moves the conveyor III Oven SpecificationsDescription Oven UsesPS360WB70 WeightShipping Weight PS310 PS314 PS360/360Q/360SInstallation 811 Installation KITInstallation kit components one kit required per cavity Additional installation kit components for gas ovensOther ventilation concerns II. Ventilation SystemRequirements RecommendationsStands III. AssemblyIV. Thermocouple Installation StackingBe pre-mounted to Either of the oven Cavities Tandem Oven AssemblyOven Positioning and Alignment Leftoven RightovenReplace the rear axial cooling fans. See Figure Frame of the right oven, pointing outward as shownPush the ovens together. Check that the mounting bolts Lift the conveyor and position it in the oven as shown VI. Conveyor InstallationInstallingtheConveyor-AllovensEXCEPTTandem models Conveyor Frame VII. Final AssemblyInstalling the Conveyor and Belt Tandem oven models Link Orientation Tandem Oven Heavy-DutyConnection Additional Information Electric OvensAdditional Information Gas Ovens Gas Line DuringpressuretestingnoteoneofthefollowingIf incoming pressure is over 14 W.C mbar, a sepa Gas MeterLocation and Description of Controls OperationDisplay, and wait for DailystartupprocedureDailyshutdownprocedure II. Normal Operation STEP-BY-STEPActual Temp III. Quick Reference Digital Temperature ControllerOven will not heat Controls may be set incor Rectly Quick Reference TroubleshootingMaintenance Cooling Fan/Vent Locations PS360EWB Maintenance DailyRemoving Air Fingers and Plates II. Maintenance MonthlySplit Belt Idler Shaft Additional Key Spare Parts Kit components for gas ovens Key Spare Parts Kit components all ovensManuel D’INSTALLATION Avertissement Entretien Table DES MatièresOpération Longueur hors-tout Dégagements minimums recommandésHauteur hors-tout Profondeur hors-toutVol. emballage d’expédition 105 pi3/2,98 m3 Principale De commande Phase Fréq Courant Pôles CâblagePoids Poids à l’expéditionMise EN Garde Depièce Trousse D’INSTALLATIONDescription Numéro Autres considérations pour la ventilation RecommandationsII. Système DE Ventilation ExigencesSocles IV. Installation DU ThermocoupleIII. Assemblage SuperpositionFour Fourdroit Gauche Assemblage DES Fours EN TandemMise en place et alignement du four 10 Alignement des parties du four Boulons et entretoises12 Dépose de la roue d’entraînement du Transporteur VI. Installation DU TransporteurMaillon extérieur IntérieurMise EN Garde Mise EN Garde Régulateur de température électronique Emplacement ET Description DES CommandesFonctionnement Procéduresquotidiennesdemiseenmarche En cas de panne d’électricité, mettez toutes les commandesII. Fonctionnement Normal PAS-À-PAS Mise EN GardeTemp » « ActualDe cuisson sont corrects Consultation Rapide Dépannage« on » ou « I ». Cette Chaîne d’entraînementEntretien Avant Entretien QuotidienII. Entretien Mensuel III. Entretien Trimestriel Service dassistance téléphonique 24 heures Manual DE Operación Precaución SECCIÓN3-OPERACIÓN Índice DE MateriasSECCIÓN1-DESCRIPCIÓN SECCIÓN2-INSTALACIÓNIII. Especificaciones DEL Horno Sección 1 DescripciónEntrada Nominal de Calor PesoPeso de Envío Vol. de la Caja de EnvíoNota Seccion 2 InstalaciónDescripción Juego DE InstalaciónDescripción Número HornoInferior DePiezaRecomendaciones Otros problemas de ventilaciónII. Sistema DE Ventilación RequisitosBases III. EnsambladoIV. Instalación DEL Termopar ApiladoHorno Izquierdo Derecho Ensamblado DEL Horno EN TándemFigura 2-10 Alineamiento de las Secciones Figura 2-9 Pernos y EspaciadoresSolamente VI. Instalación DEL TransportadorNota En ambos extremos del bastidor. Todos los otros hornosServicio pesado Bastidor Impulsión para bastidorEslabón Maestro Externo De horno en tándem para130 VCA Figura 2-23 Placa Informativa del HornoSiguiente PrecauciónDurante LAS Pruebas DE Presión Observe LO Ubicación Y Descripción DE LOS Controles Sección 3 OperaciónProcedimientodiariodeencendido II. Operación Normal Paso a PasoImportante PrecaucionIII. Referencia Rápida Controlador Digital DE Temperatura Referencia Rápida Diagnóstico DE Averías Síntoma Problema SoluciónSección 4 Mantenimiento Mantenimiento Diario Figura 4-4 Remoción de los dedos de aire y placas II. Mantenimiento MensualFigura 4-6 Eje loco de banda doble III. Mantenimiento Trimestral IV. Mantenimiento SemestralImportante
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PS314, PS310, PS360S, PS360Q, PS360 specifications

The Middleby Marshall PS360 is a cutting-edge conveyor oven that revolutionizes the way restaurants and commercial kitchens approach food preparation. Specifically designed to enhance efficiency and optimize cooking processes, this oven has gained recognition for its ability to deliver consistently high-quality results in a fast-paced environment.

One of the standout features of the PS360 is its innovative design that incorporates advanced forced air technology. This technology ensures even heat distribution throughout the cooking chamber, resulting in perfectly cooked pizzas, sandwiches, and other menu items without the need for frequent rotation. The forced air system also reduces cooking times, allowing for increased output, making it ideal for high-demand settings such as pizzerias and fast-casual dining establishments.

The PS360 is equipped with a user-friendly digital control panel that allows chefs to easily monitor and adjust cooking temperatures and times. This interface offers precise control over the cooking process, enabling users to customize settings based on specific recipes and customer preferences. Additionally, the oven features a range of programmable settings, allowing for quick adjustments that cater to varying menu items.

Another notable characteristic of the PS360 is its durable construction. Built with high-quality materials, it is designed to withstand the rigors of a busy kitchen environment. Its stainless steel exterior not only adds to its aesthetic appeal but also ensures easy cleaning and maintenance.

Safety is also a paramount concern for the Middleby Marshall PS360. The oven is designed with built-in safety features, including safety locks and temperature alerts, which help prevent accidents and ensure safe operation. The design also accommodates ventilation needs while maximizing energy efficiency, offering a sustainable solution for restaurants looking to reduce their carbon footprint.

Moreover, the PS360 is capable of handling a wide variety of menu items, from traditional pizzas to baked goods and roasted vegetables, making it a versatile addition to any kitchen. The ability to cook multiple items simultaneously streamlines kitchen operations and increases productivity.

In summary, the Middleby Marshall PS360 is a powerful and versatile conveyor oven that combines advanced technology, user-friendly features, and durable design. It enhances cooking efficiency, ensures consistent quality, and supports restaurants in delivering exceptional dishes to their customers. Whether for high-volume operations or varied menu needs, the PS360 stands out as an invaluable tool in commercial kitchens.
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