Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH Removal and Replacement of Expansion Valve

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8)Attach the rubber grommets of the prior compressor to the new compressor.

9)Place the compressor in position and secure it using the bolts and washers.

10)Remove the drier, then place the new drier in position.

11)Remove the plugs from the suction, discharge, and process pipes.

12)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

13)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

14)Evacuate the system and charge it with refrigerant. For air-cooled and water-cooled models, see the nameplate for the required refrigerant charge. For remote air-cooled models, see the rating label inside the icemaker.

15)Connect the terminals and replace the terminal cover in its correct position. On remote air-cooled models, connect the crankcase heater.

16)Replace the panels in their correct positions.

17)Turn on the power supply.

C.Removal and Replacement of Expansion Valve

Moisture in the refrigeration circuit may exceed drier capacity and freeze up at the expansion valve.

CAUTION

1.Always install a new drier every time the sealed refrigeration system is opened.

2.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

3.When brazing, protect the valve body and drier by using wet cloths to prevent the valve body and drier from overheating. Do not allow the valve body or drier to exceed 250°F (121°C).

1)Turn off the power supply.

2)Remove the panels.

3)Recover the refrigerant and store it in an approved container.

4)Remove the insulation and the expansion valve bulb on the suction line.

5)Remove the expansion valve cover and disconnect the expansion valve. Place the new expansion valve in position.

6)Remove the drier, then place the new drier in position.

7)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Unit Important Safety InformationSerious injury Indicates important information about the use and care1a. KM-901MAH air-cooled Auxiliary Code T-0, U-0 Specifications Icemaker1b. KM-901MAH air-cooled Auxiliary Code U-1 and Later Water Cooled Condenser 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-02b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Model URC-9F SpecificationsKM-901MAH air-cooled II. General Information ConstructionKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Control Board Auxiliary Code U-1 and Later ShutdownOFF Cycle at Shutdown Mechanical Bin Control Activation Bin Full Control Board Sequence Flow ChartSequence Flow Chart CycleFill Cycle Control Board Auxiliary Code U-1Later Minute Harvest Cycle Freeze Cycle Pump-Out CycleControl Board Control Board Control Board LayoutPart Number 2A3792-01 Maximum Water Supply Period 6 minutes Harvest Backup Timer and Freeze TimerHigh Temperature Safety Low Water SafetyEnergized Time LEDs are On Components Min Max Avg LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Every 3 sec Sequence StepControl Board Auxiliary Code U-1 and Later S4 Dip Switch S4 Dip Switch No Controls and AdjustmentsDefault Dip Switch Settings Harvest Timer S4 dip switch 1S4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Control Board S4 Dip Switch Setting Pump Motor Time seconds Bin Control Selector/Harvest Pump Timer S4 dip switchFactory Use S4 dip switch Control Board S4 Dip Switch Setting Bin ControlS4 Dip Switch Setting Time Minutes Freeze Timer S4 dip switch 9Float Switch Control S5 dip switch 1 G Control Board Refill Counter S5 dip switch 2 through 5 G Control BoardThermistor Float SwitchControl Switch Bin ControlWater Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Cooled-AirModel High* Pressure Switch Cooled-WaterModelHigh Pressure Switch SwitchPressure Performance Data 1570 912835 1480KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Diagnostic Procedure IV. Service DiagnosisPage OFF Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0 Control Board CheckControl Correct LED Board Lighting Sequence Bin Control CheckMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A BrazingRemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage MaintenanceDrain the water tank