Hoshizaki Ice Machine Maintenance Guide for KM-901 Series

Page 80

10)Secure the insulation using plastic cable ties.

11)Connect the white thermistor connector through the bushing of the control box to the control board WHITE K3 connector.

Note: Do not cut the leads of the thermistor.

12)Replace the control box cover and the panels in their correct positions.

13)Turn on the power supply.

M. Removal and Replacement of Fan Motor (air-cooled and remote

air‑cooled models)

Note: When replacing a fan motor with defective winding, it is recommended that a new capacitor be installed.

1)Turn off the power supply.

2)Remove the panels.

3)Remote air-cooled model: remove the junction box cover from the remote condenser unit.

4)Disconnect the fan motor wires.

5)Remove the fan motor bracket and fan motor.

6)Install the new fan motor, connect the fan motor wires, and replace the removed parts in the reverse order of which they were removed.

7)Replace the panels in their correct positions.

8)Remote air-cooled model: replace the junction box cover in its correct position.

9)Turn on the power supply.

N.Removal and Replacement of Inlet Water Valve

1)Turn off the power supply.

2)Close the icemaker water supply line shut-off valve. Open the icemaker water supply line drain valve.

3)Remove the front panel.

4)Disconnect the valve outlet tubing by releasing the clamp.

5)Loosen the fitting nut. Be careful not to lose the washer.

6)Disconnect the terminals from the inlet water valve.

7)Remove the bracket and valve from the unit.

8)Install the new valve. Replace the removed parts in the reverse order of which they were removed. Make sure the washer is in place in the fitting nut.

9)Close the icemaker water supply line drain valve. Open the icemaker water supply line shut-off valve.

10)Turn on the power supply.

11)Check for leaks.

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Important Safety Information Serious injuryIndicates important information about the use and care UnitSpecifications Icemaker 1a. KM-901MAH air-cooled Auxiliary Code T-0, U-01b. KM-901MAH air-cooled Auxiliary Code U-1 and Later 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-0 Water Cooled Condenser2b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Specifications Model URC-9FII. General Information Construction KM-901MAH air-cooledKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Shutdown Control Board Auxiliary Code U-1 and LaterOFF Cycle at Shutdown Mechanical Bin Control Activation Control Board Sequence Flow Chart Sequence Flow ChartCycle Bin FullControl Board Auxiliary Code U-1 LaterMinute Harvest Cycle Freeze Cycle Pump-Out Cycle Fill CycleControl Board Control Board Layout Control BoardPart Number 2A3792-01 Harvest Backup Timer and Freeze Timer High Temperature SafetyLow Water Safety Maximum Water Supply Period 6 minutesLED Lights and Audible Alarm Safeties No. of Beeps Type of Alarm Every 3 secSequence Step Energized Time LEDs are On Components Min Max AvgControl Board Auxiliary Code U-1 and Later Controls and Adjustments Default Dip Switch SettingsHarvest Timer S4 dip switch 1 S4 Dip Switch S4 Dip Switch NoS4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Bin Control Selector/Harvest Pump Timer S4 dip switch Factory Use S4 dip switchControl Board S4 Dip Switch Setting Bin Control Control Board S4 Dip Switch Setting Pump Motor Time secondsFreeze Timer S4 dip switch 9 Float Switch Control S5 dip switch 1 G Control BoardRefill Counter S5 dip switch 2 through 5 G Control Board S4 Dip Switch Setting Time MinutesFloat Switch Control SwitchBin Control ThermistorWater Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Switch Cooled-WaterModel Cooled-AirModel High* PressureHigh Pressure Switch SwitchPressure Performance Data 912 8351480 1570KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled IV. Service Diagnosis Diagnostic ProcedurePage OFF Control Board Check Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0Bin Control Check Control Correct LED Board Lighting SequenceMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check and Cleaning Float Switch CheckFloat Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Brazing Evacuation and Recharge R-404ARemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Maintenance Preparing the Icemaker for Long StorageDrain the water tank