Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH service manual Mechanical Bin Control Cleaning

Page 56

b)Mechanical Bin Control Cleaning

Scale may build up on the mechanical bin control. Scale can cause the actuator paddle and magnet to stick. In this case, the mechanical bin control should be cleaned.

WARNING

CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after the unit is serviced. Make sure that none have fallen into the storage bin.

1)Turn off the power supply.

2)Remove the front panel and base cover, then move the control switch to the "OFF" position.

3)Clear any ice away from the mechanical bin control.

4)Disconnect the mechanical bin control switch connector, then remove the mechanical bin control assembly from the unit.

5)Remove the actuator paddle from the switch mount. See Fig. 1.

6)Wipe down the mechanical bin control assembly with a mixture of 1 part of recommended cleaner Hoshizaki "Scale Away" or "LIMEAWAY" (Economics Laboratory, Inc.) and 25 parts of warm water. Rinse the parts thoroughly with clean water.

7)Reassemble the mechanical bin control assembly and replace it in its correct position. Note: If the magnet was removed for cleaning, be sure to replace it in its correct

position.

8)Reconnect the mechanical bin control switch connector.

9)Move the control switch to the "ICE" position.

10)Replace the base cover and front panel in their correct positions.

11)Turn on the power supply to start the automatic icemaking process.

White Harness Connector

Mechanical Bin Control

Mechanical Bin Switch Connector

Control Bracket

Switch Mount

Actuator

Paddle

Magnet

Fig. 1

Red Connector

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Important Safety Information Serious injuryIndicates important information about the use and care UnitSpecifications Icemaker 1a. KM-901MAH air-cooled Auxiliary Code T-0, U-01b. KM-901MAH air-cooled Auxiliary Code U-1 and Later 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-0 Water Cooled Condenser2b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Specifications Model URC-9FII. General Information Construction KM-901MAH air-cooledKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Shutdown Control Board Auxiliary Code U-1 and LaterOFF Cycle at Shutdown Mechanical Bin Control Activation Control Board Sequence Flow Chart Sequence Flow ChartCycle Bin FullControl Board Auxiliary Code U-1 LaterMinute Harvest Cycle Freeze Cycle Pump-Out Cycle Fill CycleControl Board Control Board Layout Control BoardPart Number 2A3792-01 Harvest Backup Timer and Freeze Timer High Temperature SafetyLow Water Safety Maximum Water Supply Period 6 minutesLED Lights and Audible Alarm Safeties No. of Beeps Type of Alarm Every 3 secSequence Step Energized Time LEDs are On Components Min Max AvgControl Board Auxiliary Code U-1 and Later Controls and Adjustments Default Dip Switch SettingsHarvest Timer S4 dip switch 1 S4 Dip Switch S4 Dip Switch NoS4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Bin Control Selector/Harvest Pump Timer S4 dip switch Factory Use S4 dip switchControl Board S4 Dip Switch Setting Bin Control Control Board S4 Dip Switch Setting Pump Motor Time secondsFreeze Timer S4 dip switch 9 Float Switch Control S5 dip switch 1 G Control BoardRefill Counter S5 dip switch 2 through 5 G Control Board S4 Dip Switch Setting Time MinutesFloat Switch Control SwitchBin Control ThermistorWater Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Switch Cooled-WaterModel Cooled-AirModel High* PressureHigh Pressure Switch SwitchPressure Performance Data 912 8351480 1570KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled IV. Service Diagnosis Diagnostic ProcedurePage OFF Control Board Check Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0Bin Control Check Control Correct LED Board Lighting SequenceMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check and Cleaning Float Switch CheckFloat Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Brazing Evacuation and Recharge R-404ARemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Maintenance Preparing the Icemaker for Long StorageDrain the water tank