Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH Removal and Replacement of Air-Cooled Condenser

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F. Removal and Replacement of Air-Cooled Condenser

CAUTION

1.Always install a new drier every time the sealed refrigeration system is opened.

2.Do not replace the drier until after all other repair or replacement has been made. Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

3.When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).

1)Turn off the power supply.

2)Remove the panels.

3)Recover the refrigerant and store it in an approved container.

4)Disconnect the fan motor wiring harness. Remove the bolts securing the fan motor assembly to the floor of the machine, then remove the assembly.

5)Disconnect the condenser inlet and outlet piping.

6)Remove the screws securing the condenser assembly, then remove the assembly.

7)Remove the shroud from the old condenser and attach it to the new condenser.

8)Install the new condenser.

9)Remove the drier, then place the new drier in position.

10)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

11)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with pressurized air for leak testing.

12)Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge.

13)Replace the removed parts in the reverse order of which they were removed.

14)Replace the panels in their correct positions.

15)Turn on the power supply.

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Indicates important information about the use and care Important Safety InformationSerious injury UnitSpecifications Icemaker 1a. KM-901MAH air-cooled Auxiliary Code T-0, U-01b. KM-901MAH air-cooled Auxiliary Code U-1 and Later 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-0 Water Cooled Condenser2b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Specifications Model URC-9FII. General Information Construction KM-901MAH air-cooledKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Shutdown Control Board Auxiliary Code U-1 and LaterOFF Cycle at Shutdown Mechanical Bin Control Activation Cycle Control Board Sequence Flow ChartSequence Flow Chart Bin FullMinute Harvest Cycle Freeze Cycle Pump-Out Cycle Control Board Auxiliary Code U-1Later Fill CycleControl Board Control Board Layout Control BoardPart Number 2A3792-01 Low Water Safety Harvest Backup Timer and Freeze TimerHigh Temperature Safety Maximum Water Supply Period 6 minutesSequence Step LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Every 3 sec Energized Time LEDs are On Components Min Max AvgControl Board Auxiliary Code U-1 and Later Harvest Timer S4 dip switch 1 Controls and AdjustmentsDefault Dip Switch Settings S4 Dip Switch S4 Dip Switch NoS4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Control Board S4 Dip Switch Setting Bin Control Bin Control Selector/Harvest Pump Timer S4 dip switchFactory Use S4 dip switch Control Board S4 Dip Switch Setting Pump Motor Time secondsRefill Counter S5 dip switch 2 through 5 G Control Board Freeze Timer S4 dip switch 9Float Switch Control S5 dip switch 1 G Control Board S4 Dip Switch Setting Time MinutesBin Control Float SwitchControl Switch ThermistorWater Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Switch Cooled-WaterModel Cooled-AirModel High* PressureHigh Pressure Switch SwitchPressure Performance Data 1480 912835 1570KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled IV. Service Diagnosis Diagnostic ProcedurePage OFF Control Board Check Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0Bin Control Check Control Correct LED Board Lighting SequenceMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check and Cleaning Float Switch CheckFloat Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Brazing Evacuation and Recharge R-404ARemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board VI. Cleaning and Maintenance Cleaning and Sanitizing InstructionsCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Maintenance Preparing the Icemaker for Long StorageDrain the water tank