Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH service manual Low Ice Production

Page 65

Problem

Possible Cause

 

Remedy

 

 

 

 

[2]All ice formed on

l) Refrigerant

1. Low charge.

1. Check for leaks. Recover,

evaporator does not

 

 

repair, evacuate, and

fall into bin in harvest

 

 

recharge.

cycle. (continued)

m)Water Regulating Valve

1. Leaking by in harvest.

1. Check and replace.

 

 

(water-cooled model)

 

 

 

 

 

 

[3]Other.

a) Ice Cube Guide

1. Out of position.

1. Place in position.

 

 

 

 

 

b) Thermostatic Bin

1. Bulb out of position.

1. Place in position.

 

Control

 

 

 

2. Bad contacts.

2. Check for continuity and

 

 

 

 

 

replace. See "IV.C.1.

 

 

 

Thermostatic Bin Control

 

 

 

Check."

 

c) Mechanical Bin Control

1. Movement restricted.

1. Check and free.

 

 

2. Defective.

2. See "IV.C.2. Mechanical

 

 

 

Bin Control Check and

 

 

 

Cleaning."

 

 

 

 

3. Low Ice Production

Problem

Possible Cause

 

Remedy

 

 

 

 

[1] Freeze cycle time is

a) Inlet Water Valve

1. Diaphragm does not

1. Check for water leaks with

long.

 

 

close.

icemaker off.

 

b) Float Switch

1. Float switch does not

1. Clean or replace. See "IV.

 

 

 

move freely or switch

D. Float Switch Check and

 

 

 

defective.

Cleaning."

 

 

 

 

 

c) Evaporator

1. Scaled up.

1. Clean.

 

 

 

 

 

 

 

 

2. Damaged.

2. Replace.

 

 

 

 

 

d) Spray Tubes

1. Dirty.

1. Clean.

 

 

 

 

 

 

 

 

2. Out of position.

2. Place in position.

 

e) Pump Motor

1. RPM too slow.

1. See chart 1.[5].

 

 

 

 

 

 

f)

Condenser (except

1. Air filter or condenser

1. Clean.

 

 

water-cooled model)

clogged.

 

 

 

 

 

 

g) Refrigerant Charge

1. Low charge.

1. Check for leaks. Recover,

 

 

 

 

repair, evacuate, and

 

 

 

 

recharge.

 

 

 

 

 

h) Hot Gas Valve

1. Open.

1. Check and replace.

 

i)

Expansion Valve

1. Bulb loose.

1. Secure bulb.

 

 

 

 

 

 

 

 

2. Operating erratically.

2. Check and replace.

 

 

 

 

 

 

j)

Compressor

1. Erratic or off.

1. See chart 1.[3].

 

 

 

 

 

k) Condenser Water

1. Water regulating valve

1. Adjust or replace. See

 

 

(water-cooled model)

set too high.

"V.J. Adjustment of Water

 

 

 

 

Regulating Valve."

 

 

 

 

 

 

 

 

2. Condenser water

2. Check and get

 

 

 

pressure too low.

recommended pressure.

 

 

 

3. Water temperature out

3. Correct to specification.

 

 

 

of specification.

 

 

 

 

 

 

 

l)

Liquid Line Valve

1. Erratic, sticking.

1. Check and replace.

 

 

 

 

 

m)Headmaster (C.P.R.)

1. Bypassing.

1. Replace.

 

 

(remote condenser

 

 

 

 

unit)

 

 

 

 

 

 

 

65

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Serious injury Important Safety InformationIndicates important information about the use and care Unit1a. KM-901MAH air-cooled Auxiliary Code T-0, U-0 Specifications Icemaker1b. KM-901MAH air-cooled Auxiliary Code U-1 and Later Water Cooled Condenser 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-02b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Model URC-9F SpecificationsKM-901MAH air-cooled II. General Information ConstructionKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Control Board Auxiliary Code U-1 and Later ShutdownOFF Cycle at Shutdown Mechanical Bin Control Activation Sequence Flow Chart Control Board Sequence Flow ChartCycle Bin FullLater Control Board Auxiliary Code U-1Minute Harvest Cycle Freeze Cycle Pump-Out Cycle Fill CycleControl Board Control Board Control Board LayoutPart Number 2A3792-01 High Temperature Safety Harvest Backup Timer and Freeze TimerLow Water Safety Maximum Water Supply Period 6 minutesNo. of Beeps Type of Alarm Every 3 sec LED Lights and Audible Alarm SafetiesSequence Step Energized Time LEDs are On Components Min Max AvgControl Board Auxiliary Code U-1 and Later Default Dip Switch Settings Controls and AdjustmentsHarvest Timer S4 dip switch 1 S4 Dip Switch S4 Dip Switch NoS4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Factory Use S4 dip switch Bin Control Selector/Harvest Pump Timer S4 dip switchControl Board S4 Dip Switch Setting Bin Control Control Board S4 Dip Switch Setting Pump Motor Time secondsFloat Switch Control S5 dip switch 1 G Control Board Freeze Timer S4 dip switch 9Refill Counter S5 dip switch 2 through 5 G Control Board S4 Dip Switch Setting Time MinutesControl Switch Float SwitchBin Control ThermistorWater Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Cooled-AirModel High* Pressure Switch Cooled-WaterModelHigh Pressure Switch SwitchPressure Performance Data 835 9121480 1570KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Diagnostic Procedure IV. Service DiagnosisPage OFF Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0 Control Board CheckControl Correct LED Board Lighting Sequence Bin Control CheckMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A BrazingRemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage MaintenanceDrain the water tank