Hoshizaki KM-901MAH, KM-901MWH, KM-901MRH/3 service manual Mechanical Bin Control Check

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2. Mechanical Bin Control Check and Cleaning: Auxiliary Code U-1 and Later

a)Mechanical Bin Control Check

To check the mechanical bin control switch, follow the steps below.

1)Turn off the power supply.

2)Remove the front panel, then move the control switch to the "OFF" position.

3)Remove the control box cover, then clear any ice away from the mechanical bin control.

4)Disconnect the red connector from the control board RED K4 connector.

5)Check for continuity across the wires of the red connector. See Fig. 1. When the actuator paddle is not engaged, the mechanical bin control switch is closed. If open, check that the white harness connector is secured to the mechanical bin control switch connector and that the actuator paddle is not sticking. Clean if necessary. See "IV. C.2.b) Mechanical Bin Control Cleaning." See Fig. 1. If the mechanical bin control switch still reads open, replace the mechanical bin control.

6)Press the actuator paddle, check for continuity across the wires of the red connector. When the actuator paddle is engaged, the mechanical bin control switch is open. If closed, check that the actuator paddle is not restricted. Clean if necessary. See "IV. C.2.b) Mechanical Bin Control Cleaning." If the mechanical bin control switch still reads closed, replace the mechanical bin control.

7)Reconnect the red connector, then move the control switch to the "ICE" position. Turn on the power supply.

8)Check that the green "BC CLOSED" LED on the control board is on.

9)Allow the unit to cycle on. Following the chart below, press and hold the actuator paddle. The yellow "BC OPEN" LED should be on and the unit should shut down according to the chart below. If it does not, replace the control board. See "V.P. Removal and Replacement of Control Board."

Cycle at

Shutdown

Mechanical Bin

 

Control Activation

 

 

 

Fill Cycle

15 seconds after activation.

 

 

Harvest Cycle

At the end of the harvest cycle, or up to 15 seconds into the freeze cycle if activated

 

at the end of the harvest cycle.

 

 

Freeze Cycle

15 seconds after activation if activated at least 15 seconds before the 5-minute short

 

cycle protection timer expires. Otherwise, at the end of the next harvest cycle.

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Contents KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Unit Important Safety InformationSerious injury Indicates important information about the use and care1a. KM-901MAH air-cooled Auxiliary Code T-0, U-0 Specifications Icemaker1b. KM-901MAH air-cooled Auxiliary Code U-1 and Later Water Cooled Condenser 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-02b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Model URC-9F SpecificationsKM-901MAH air-cooled II. General Information ConstructionKM-901MWH water-cooled KM-901MRH/3 remote air-cooled Sequence Cycles and Shutdown Sequence of OperationControl Board Auxiliary Code T-0, U-0 Control Board Auxiliary Code U-1 and Later ShutdownOFF Cycle at Shutdown Mechanical Bin Control Activation Bin Full Control Board Sequence Flow ChartSequence Flow Chart CycleFill Cycle Control Board Auxiliary Code U-1Later Minute Harvest Cycle Freeze Cycle Pump-Out CycleControl Board Control Board Control Board LayoutPart Number 2A3792-01 Maximum Water Supply Period 6 minutes Harvest Backup Timer and Freeze TimerHigh Temperature Safety Low Water SafetyEnergized Time LEDs are On Components Min Max Avg LED Lights and Audible Alarm SafetiesNo. of Beeps Type of Alarm Every 3 sec Sequence StepControl Board Auxiliary Code U-1 and Later S4 Dip Switch S4 Dip Switch No Controls and AdjustmentsDefault Dip Switch Settings Harvest Timer S4 dip switch 1Pump-Out Frequency Control S4 dip switch 5 Pump-Out Timer S4 dip switch 3S4 Dip Switch Setting Time seconds Inlet Control Board S4 Dip Switch Setting Pump Motor Time seconds Bin Control Selector/Harvest Pump Timer S4 dip switchFactory Use S4 dip switch Control Board S4 Dip Switch Setting Bin ControlS4 Dip Switch Setting Time Minutes Freeze Timer S4 dip switch 9Float Switch Control S5 dip switch 1 G Control Board Refill Counter S5 dip switch 2 through 5 G Control BoardThermistor Float SwitchControl Switch Bin ControlWater Pump Switch Discharge Line ModelCooled-AirWater-Cooled Model PressureHigh* Switch Wiring DiagramsKM-901MAH air-cooled and KM-901MWH water-cooled KM-901MRH remote air-cooled PressureSwitchHigh KM-901MRH3 remote air-cooled Cooled-AirModel High* Pressure Switch Cooled-WaterModelHigh Pressure Switch SwitchPressure Performance Data 1570 912835 1480KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Diagnostic Procedure IV. Service DiagnosisPage OFF Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0 Control Board CheckControl Correct LED Board Lighting Sequence Bin Control CheckMechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check Float Switch Check and CleaningFloat Switch Cleaning Thermistor Check Problem Possible Cause Remedy Diagnostic ChartsNo Ice Production Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Service for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery Evacuation and Recharge R-404A BrazingRemoval and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceCleaning Procedure Sanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage MaintenanceDrain the water tank