Trane BCHC, BCVC, BCXC-SVX01B-EN manual Installation Electrical

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Installation Electrical

Unit Wiring Diagrams

Specific unit wiring diagrams are provided on the inside of the control panel door. Typical unit wiring diagrams are in “Wiring Diagrams,” p. 81. Use these diagrams for connections or trouble analysis.

WARNING

Grounding Required!

Follow proper local and state electrical codes for requirements on grounding. Failure to follow code could result in death or serious injury.

Supply Power Wiring

Wiring must conform to NEC and all applicable code requirements.

It is the installer’s responsibility to provide adequately-sized power wires and proper unit grounding.

Bring supply wiring through provided equipment knockouts located at the power connection point on the unit. Equipment submittals should be referred to for the exact electrical access connection point. Connect the power wires to the power connection point provided.

Connection to the installer-provided ground path must be made to the green wire or green grounding screw provided on each unit.

Locate unit wiring diagrams on the inside of the control box cover. Refer to the unit-specific wiring diagrams for wiring, connection point, and fuse installation information. Refer to the unit nameplate for unit-specific electrical information, such as voltage, minimum circuit ampacity (MCA), and maximum fuse size (MFS).

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

NOTICE

Use copper conductors only!

Unit terminals are not designed to accept other conductor types. Failure to use copper conductors could cause equipment damage.

NOTICE

Correct phase critical!

Correct phase sequence is critical. If phase sequence of the incoming line voltage is not correct, it could cause motor damage.

Electrical Connections

Units have one of three different connection points, depending on the unit type and options.

1.If the unit has no controls: power and ground are tucked inside of the handy box.

2.If the unit has a control interface or Tracer™ ZN controller: power and ground are inside the control box. If the unit has a control interface or a Tracer controller, the power wires and ground wire are inside the control box connected to a non fused disconnect switch.

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BCXC-SVX01B-EN

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Contents Blower Coil Air Handler AprilEnvironmental Concerns Refrigerant warning informationResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases About This Manual TrademarksTable of Contents BCXC-SVX01B-EN Digit 16 Motor Horsepower Digits 1, 2, 3, 4 Unit ModelDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description General Information Blower Coil General InformationGeneral Information Receiving and Handling Pre-InstallationJobsite Storage Recommendations Installation Preparation Service AccessPre-Installation Unit size Dimension aUnit Handling Procedure Rigging and HandlingImproper Unit Lift Unit Location RecommendationsPre-Installation Checklist Skid RemovalDimensions and Weights Horizontal blower coil dimensions in. and weights lbUnit Size RH LH Weight Horizontal Blower CoilDimensions and Weights Vertical blower coil dimensions in. and weights lbUnit Size Weight Vertical Blower CoilAngle Filter and Mixing Box Angle filter and mixing box dimensions in. and weights lbUnit size Bottom or Top Access Filter Box AIR Flow Filter Filter Access PanelElectric heat dimensions in. and weights lb Electric HeatSteam coil box dimensions in. and weights lb Steam CoilCoil Connections, NPT Supply ReturnCoil Connections Hydronic coil connection sizes, ODDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTPiping Packages Basic PipingDimensions and Weights Deluxe Piping Piping Nominal Actual sizeInstallation Controls Installing Wall Mounted ControlsZone Sensor Installation Wiring InstructionsCommunication Wiring Installation ControlsService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Installation Electrical Zone sensor maximum wiring distances, ft mWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageAvailable electric heat, min-max kW Useful FormulasUnit size Voltage Motor electrical data 220/50/1 240/50/1190/50/3 380/50/3Installation Mechanical Installing the UnitBchc Installation Procedure Horizontal Units, Model BchcInstallation Mechanical Vertical Units, Model BcvcHeating Coil Option Mixing Box OptionLinkage Installation Procedure Mixing Box Installation ProcedureCondensate Drain Connections Recommended drain trap installation for draw-through units Duct ConnectionsInstallation Piping Water Coil ConnectionsPotential coil-freeze condition Refrigerant Coil PipingValve Damage Installation PipingSuction Line Field-Installing Evaporator Piping Field-installed evaporation piping exampleSteam Piping Coil CondensateGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Control Options Controls InterfaceTracer Controllers Rover Service Software Controls InterfaceTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520End Device Option Availability Tracer controller function summaryTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Pre-Start Checklist Pre-StartReceiving Unit LocationPre-Start Component Overview DuctworkUnit Piping ElectricalSequence of Operation Start-UpTracer ZN Controller Sequence of Operation Occupied Mode Unoccupied ModeSensor type Sensor position Unit occupancy mode Start-UpCooling Operation Occupied Standby Mode Tracer ZN510 or ZN520 onlyOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Start-Up Economizer Cooling Tracer ZN520 Only DX Cooling Tracer ZN520 onlyDischarge Air Tempering Tracer ZN520 Only Heating OperationFan Mode Operation Rotating Components Tracer ZN520 fan configurationAuto fan operation Fan speed default Fan sequence of operationFan Speed Switch Tracer ZN010 and ZN510Tracer ZN520 Continuous Fan OperationFan Off Delay Fan mode operation, Tracer ZN010 and ZN510Start-Up Fan Cycling Operation Fan Start on High SpeedEntering Water Temperature Sampling Function Local fan switch enabledTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit mode as related to water temperature Unit type EWT sensor required? Coil water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyBIP1 Low Temperature Detection Option Tracer Dehumidification Tracer ZN520 OnlyData Sharing Tracer ZN510 or ZN520 Only Binary InputsBinary input configurations BIP2 Condensate Overflow Detection OptionBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyAnalog Inputs Binary OutputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Space Temperature Measurement Binary output configurationZone sensor wiring connections Zone SensorFan Mode Switch External Setpoint AdjustmentFan Switch Local SetpointOn/Cancel Buttons Communication JackMaintenance Maintenance ProceduresMaintenance Fan Assembly Set ScrewsFan Belt Tension Torque in.-lb Ft-lbBelt tension BCBH/BCVC valve package waterflow limitsHydronic coil data BCHC/BCVC coil general dataRow coil Steam coil data Unit Motor Motor sheave Fan sheave Belt Drive data1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Coil Maintenance Potential unit damage from coil cleanersInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedurePeriodic Maintenance Checklists Rotating partsMaintenance Troubleshooting DiagnosticsLED Activity Manual Output Test Procedure DiagnosticsManual Output Test Diagnostics Translating Multiple DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Resetting Diagnostics Automatic Reset by the ControllerDiagnostics Manual Output Test Cycling PowerRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN010 and ZN510 controller diagnostics Tracer ZN520 diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaCommon Diagnostics Fan outputs do not energizeValves stay closed Probably cause ExplanationElectric heat not operating Valves stay openFresh air damper stays closed Fresh air damper stays open DX or electric outputs do not energizeWiring Diagrams Two-Pipe Bcxc with Tracer ZN510Wiring Diagrams Four-Pipe Bcxc with Tracer ZN510Four-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Field Installed Device Bcxc with DX Coil and Tracer ZN520Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN