Trane Rover Software: Enhance Your Control of Building Automation Systems

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Controls Interface

Zone setpoint

Current zone temperature

Fan mode selection (off-auto-high-low)

For optimal system performance, blower coil units can operate as part of an Integrated Comfort™ System (ICS) building automation system controlled by Tracer Summit®. The controller is linked directly to the Summit control panel via a twisted pair communication wire, requiring no additional interface device (i.e., a command unit). The Trane ICS system can monitor or override ZN520 control points. This includes such points as temperature and output positions.

Rover Service Software

This windows-based software package option allows field service personnel to easily monitor, save, download, and configure Tracer™ controllers through a communication link from a portable computer. When connected to the communication link, Rover™ can view any Tracer controller that is on the same communication link.

Table 15. Tracer controller input/output summary

 

 

Tracer™ controller

 

 

 

 

 

 

ZN010

ZN510

ZN520

 

 

 

 

Binary outputs

 

 

 

2-speed fan

2-position hydronic valve

2-position mixing box damper

 

1-stage electric heat

Modulating mixed air damper

 

 

Modulating hydronic valve

 

 

2-stage electric heat

 

 

Reheat (hydronic)

 

 

Generic

 

 

 

 

Binary inputs

 

 

 

Condensate overflow detection

Low temperature detection

Occupancy

Generic input

 

 

 

 

Analog inputs

 

 

 

Zone temperature

Setpoint

Fan mode: auto, high, low

Entering water

Discharge air

Outside air

 

 

Generic

 

 

 

Notes:

1.The generic input and output are for use with a Tracer Summit® systems only.

2.Contact the factory for recommendations regarding steam coil valve selections compatible with Tracer™ ZN controllers.

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BCXC-SVX01B-EN

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Contents Blower Coil Air Handler AprilResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases About This Manual TrademarksTable of Contents BCXC-SVX01B-EN Digit 16 Motor Horsepower Digits 1, 2, 3, 4 Unit ModelDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description General Information Blower Coil General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Installation Preparation Service AccessPre-Installation Unit size Dimension aUnit Handling Procedure Rigging and HandlingImproper Unit Lift Unit Location RecommendationsPre-Installation Checklist Skid RemovalDimensions and Weights Horizontal blower coil dimensions in. and weights lbUnit Size RH LH Weight Horizontal Blower CoilDimensions and Weights Vertical blower coil dimensions in. and weights lbUnit Size Weight Vertical Blower CoilUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box Bottom or Top Access Filter Box AIR Flow Filter Filter Access PanelElectric heat dimensions in. and weights lb Electric HeatSteam coil box dimensions in. and weights lb Steam CoilCoil Connections, NPT Supply ReturnCoil Connections Hydronic coil connection sizes, ODDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTPiping Packages Basic PipingDimensions and Weights Deluxe Piping Piping Nominal Actual sizeInstallation Controls Installing Wall Mounted ControlsZone Sensor Installation Wiring InstructionsCommunication Wiring Installation ControlsService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Installation Electrical Zone sensor maximum wiring distances, ft mWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 220/50/1 240/50/1190/50/3 380/50/3Installation Mechanical Installing the UnitBchc Installation Procedure Horizontal Units, Model BchcInstallation Mechanical Vertical Units, Model BcvcHeating Coil Option Mixing Box OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Recommended drain trap installation for draw-through units Duct ConnectionsInstallation Piping Water Coil ConnectionsPotential coil-freeze condition Refrigerant Coil PipingSuction Line Installation PipingValve Damage Field-Installing Evaporator Piping Field-installed evaporation piping exampleSteam Piping Coil CondensateGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Rover Service Software Controls InterfaceTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Pre-Start Checklist Pre-StartReceiving Unit LocationPre-Start Component Overview DuctworkUnit Piping ElectricalTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Occupied Mode Unoccupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation Start-Up Economizer Cooling Tracer ZN520 Only DX Cooling Tracer ZN520 onlyDischarge Air Tempering Tracer ZN520 Only Heating OperationFan Mode Operation Rotating Components Tracer ZN520 fan configurationAuto fan operation Fan speed default Fan sequence of operationFan Speed Switch Tracer ZN010 and ZN510Tracer ZN520 Continuous Fan OperationFan Off Delay Fan mode operation, Tracer ZN010 and ZN510Start-Up Fan Cycling Operation Fan Start on High SpeedEntering Water Temperature Sampling Function Local fan switch enabledTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit mode as related to water temperature Unit type EWT sensor required? Coil water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyBIP1 Low Temperature Detection Option Tracer Dehumidification Tracer ZN520 OnlyData Sharing Tracer ZN510 or ZN520 Only Binary InputsBinary input configurations BIP2 Condensate Overflow Detection OptionBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyAnalog Inputs Binary OutputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Space Temperature Measurement Binary output configurationZone sensor wiring connections Zone SensorFan Mode Switch External Setpoint AdjustmentFan Switch Local SetpointOn/Cancel Buttons Communication JackMaintenance Maintenance ProceduresMaintenance Fan Assembly Set ScrewsFan Belt Tension Torque in.-lb Ft-lbBelt tension BCBH/BCVC valve package waterflow limitsRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Coil Maintenance Potential unit damage from coil cleanersInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedurePeriodic Maintenance Checklists Rotating partsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Diagnostics Translating Multiple DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Resetting Diagnostics Automatic Reset by the ControllerDiagnostics Manual Output Test Cycling PowerRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN010 and ZN510 controller diagnostics Tracer ZN520 diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaCommon Diagnostics Fan outputs do not energizeValves stay closed Probably cause ExplanationFresh air damper stays closed Valves stay openElectric heat not operating Fresh air damper stays open DX or electric outputs do not energizeWiring Diagrams Two-Pipe Bcxc with Tracer ZN510Wiring Diagrams Four-Pipe Bcxc with Tracer ZN510Four-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Field Installed Device Bcxc with DX Coil and Tracer ZN520Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN