Trane BCHC, BCVC, BCXC-SVX01B-EN BIP2 Condensate Overflow Detection Option, BIP3 Occupancy Sensor

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Start-Up

temperature diagnostic when detecting low temperature. In addition, Tracer ZN controls unit devices as listed below:

Fan: Off

Valves: Open

Electric heat: Off

Damper: Closed

Note: See the “Diagnostics” section for more information.

BIP2: Condensate Overflow Detection Option

The factory hard wires the condensate overflow sensor to binary input #2 (BIP2) on the Tracer™ ZN controller. The sensor defaults normally closed (N.C.), and will trip off the unit on a condensate overflow diagnostic if condensate reaches the trip point. In addition, Tracer ZN controls unit devices as listed below:

Fan: Off

Valves: Closed

Electric heat: Off

BIP3: Occupancy Sensor

Binary input #3 (BIP3) on Tracer™ ZN is available for field- wiring an occupancy sensor, such as a binary switch or a timeclock, to detect occupancy. The sensor can be either normally open or normally closed. Reference Table 27, p. 58.

BIP4: Fan Status (ZN520 Only)

Binary input #4 (BIP4) on Tracer™ ZN is available for sensor, such as a binary switch or a timeclock, to detect occupancy. The sensor defaults normally open but can be configured as either normally open or closed.

Table 27. Binary input configurations

 

 

 

Controller operation

 

 

 

 

 

Binary input

Description

Configuration

Contact closed

Contact open

 

 

 

 

 

BI 1

Low temperature detection(a)

NC

Normal

Diagnostic(b)

BI 2

Condensate overflow(a)

NC

Normal

Diagnostic(b)

BI 3

Occupancy

NO

Unoccupied

Occupied

BI 3

Generic binary input

NO

Normal(c)

Normal(c)

BI 4

Fan status(a)

NO

Normal

Diagnostic

Notes:

1.The occupancy binary input is for standalone unit controllers as an occupied/unoccupied input. However, when the controller receives a communicated occupied/unoccupied request, the communicated request has priority over the hardwired input.

2.If the fan mode input is in the off position or the controller is in the unoccupied mode with the fan off, the fan status input will be open. A diagnostic will not be generated when the controller commands the fan off. A diagnostic will only be generated if the fan status input does not close after one minute from energizing a fan output or any time the input is open for one minute. The controller waits up to one minute after energizing a fan output to allow the differential pressure to build up across the fan.

(a)During low temperature, condensate overflow, and fan status diagnostics, the Tracer™ ZN520 control disables all normal unit operation of the fan, valves, and damper.

(b)The table below shows the controller’s response to low temperature detection, condensate overflow, and fan status diag- nostics.

(c)The generic binary input does not affect unit operation. A building automation system reads this input as a generic binary input.

BIP

Description

Fan

Valve

Electric heat

Damper

 

 

 

 

 

 

BI 1

Low temperature detection

Off

Open

Off

Closed

BI 2

Condensate overflow

Off

Closed

Off

Closed

BI 4

Fan status

Off

Closed

Off

Closed

 

 

 

 

 

 

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BCXC-SVX01B-EN

Image 58
Contents Blower Coil Air Handler AprilEnvironmental Concerns Refrigerant warning informationResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases About This Manual TrademarksTable of Contents BCXC-SVX01B-EN Digits 5, 6, 7 Unit Size Digit 16 Motor HorsepowerDigits 1, 2, 3, 4 Unit Model Digit 8 Unit VoltageModel Number Description General Information Blower Coil General InformationGeneral Information Receiving and Handling Pre-InstallationJobsite Storage Recommendations Pre-Installation Installation PreparationService Access Unit size Dimension aImproper Unit Lift Unit Handling ProcedureRigging and Handling Unit Location RecommendationsPre-Installation Checklist Skid RemovalUnit Size RH LH Weight Dimensions and WeightsHorizontal blower coil dimensions in. and weights lb Horizontal Blower CoilUnit Size Weight Dimensions and WeightsVertical blower coil dimensions in. and weights lb Vertical Blower CoilAngle Filter and Mixing Box Angle filter and mixing box dimensions in. and weights lbUnit size Bottom or Top Access Filter Box AIR Flow Filter Filter Access PanelElectric heat dimensions in. and weights lb Electric HeatCoil Connections, NPT Steam coil box dimensions in. and weights lbSteam Coil Supply ReturnDX coil connection sizes, OD Coil ConnectionsHydronic coil connection sizes, OD Steam coil connection sizes, female connection, NPTPiping Packages Basic PipingDimensions and Weights Deluxe Piping Piping Nominal Actual sizeZone Sensor Installation Installation ControlsInstalling Wall Mounted Controls Wiring InstructionsService Communication Wiring Communication WiringInstallation Controls Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Wire size range Max. wiring distance Installation ElectricalZone sensor maximum wiring distances, ft m Electrical Grounding Restrictions Hazardous VoltageAvailable electric heat, min-max kW Useful FormulasUnit size Voltage Motor electrical data 190/50/3 220/50/1240/50/1 380/50/3Bchc Installation Procedure Installation MechanicalInstalling the Unit Horizontal Units, Model BchcInstallation Mechanical Vertical Units, Model BcvcHeating Coil Option Mixing Box OptionLinkage Installation Procedure Mixing Box Installation ProcedureCondensate Drain Connections Recommended drain trap installation for draw-through units Duct ConnectionsPotential coil-freeze condition Installation PipingWater Coil Connections Refrigerant Coil PipingValve Damage Installation PipingSuction Line Field-Installing Evaporator Piping Field-installed evaporation piping exampleGeneral Steam PipingCoil Condensate Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Control Options Controls InterfaceTracer Controllers Tracer controller input/output summary Rover Service SoftwareControls Interface Tracer controller ZN010 ZN510 ZN520End Device Option Availability Tracer controller function summaryTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Receiving Pre-Start ChecklistPre-Start Unit LocationUnit Piping Pre-Start Component OverviewDuctwork ElectricalSequence of Operation Start-UpTracer ZN Controller Sequence of Operation Sensor type Sensor position Unit occupancy mode Occupied ModeUnoccupied Mode Start-UpCooling Operation Occupied Standby Mode Tracer ZN510 or ZN520 onlyOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Discharge Air Tempering Tracer ZN520 Only Start-Up Economizer Cooling Tracer ZN520 OnlyDX Cooling Tracer ZN520 only Heating OperationAuto fan operation Fan speed default Fan Mode Operation Rotating ComponentsTracer ZN520 fan configuration Fan sequence of operationTracer ZN520 Fan Speed SwitchTracer ZN010 and ZN510 Continuous Fan OperationStart-Up Fan Cycling Operation Fan Off DelayFan mode operation, Tracer ZN010 and ZN510 Fan Start on High SpeedTwo- and Four-Pipe Changeover Operation Entering Water Temperature Sampling FunctionLocal fan switch enabled Fan operation in heating and cooling modesElectric Heat Operation Unit mode as related to water temperatureUnit type EWT sensor required? Coil water temperature Economizer Damper Tracer ZN520 OnlyData Sharing Tracer ZN510 or ZN520 Only BIP1 Low Temperature Detection OptionTracer Dehumidification Tracer ZN520 Only Binary InputsBIP3 Occupancy Sensor Binary input configurationsBIP2 Condensate Overflow Detection Option BIP4 Fan Status ZN520 OnlyAnalog inputs Analog InputsBinary Outputs Analog input Terminal Function Range ZN010 ZN510 ZN520Zone sensor wiring connections Space Temperature MeasurementBinary output configuration Zone SensorFan Switch Fan Mode SwitchExternal Setpoint Adjustment Local SetpointOn/Cancel Buttons Communication JackMaintenance Maintenance ProceduresFan Belt Tension MaintenanceFan Assembly Set Screws Torque in.-lb Ft-lbBelt tension BCBH/BCVC valve package waterflow limitsHydronic coil data BCHC/BCVC coil general dataRow coil Steam coil data Unit Motor Motor sheave Fan sheave Belt Drive data1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Inspecting and Cleaning Coils Coil MaintenancePotential unit damage from coil cleaners Steam, Hot Water, and Cooling Coil Cleaning ProcedurePeriodic Maintenance Checklists Rotating partsMaintenance Troubleshooting DiagnosticsLED Activity Manual Output Test Procedure DiagnosticsManual Output Test Tracer ZN520 test sequence DiagnosticsTranslating Multiple Diagnostics Fan Cool output a Heat output Damper Steps J1-1, J1-3Resetting Diagnostics Automatic Reset by the ControllerRover Service Tool Diagnostics Manual Output TestCycling Power Diagnostic Reset Tracer ZN510 or ZN520 OnlyDiagnostic Latching Fan Valves Electric heat Damper Tracer ZN010 and ZN510 controller diagnosticsTracer ZN520 diagnostics Diagnostic Fan Other outputsaValves stay closed Common DiagnosticsFan outputs do not energize Probably cause ExplanationElectric heat not operating Valves stay openFresh air damper stays closed Fresh air damper stays open DX or electric outputs do not energizeWiring Diagrams Two-Pipe Bcxc with Tracer ZN510Wiring Diagrams Four-Pipe Bcxc with Tracer ZN510Four-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Field Installed Device Bcxc with DX Coil and Tracer ZN520Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN