Trane BCXC-SVX01B-EN Tracer ZN010 and ZN510 controller diagnostics, Tracer ZN520 diagnostics

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Diagnostics

Table 41. Tracer ZN010 and ZN510 controller diagnostics

Diagnostic

Latching

Fan

Valves

Electric heat

Damper

 

 

 

 

 

 

Auxiliary temperature failure

No

Enabled

No action

No action

No action

 

 

 

 

 

 

Condensate overflow detection

Yes

Off

Closed

Off

Closed

 

 

 

 

 

 

Entering water temperature

No

Enabled

Enabled

Enabled

Enabled

 

 

 

 

 

 

Fan mode failure

No

Enabled

Enabled

Enabled

Enabled

 

 

 

 

 

 

Invalid unit configuration failure

Yes

Disabled

Disabled

Disabled

Disabled

 

 

 

 

 

 

Low temperature detection

Yes

Off

Open

Off

Closed

 

 

 

 

 

 

Maintenance required

Yes

Enabled

No action

No action

No action

 

 

 

 

 

 

Setpoint

No

Enabled

No action

No action

No action

 

 

 

 

 

 

Zone temperature failure

No

Off

Closed

Off

Closed

Notes:

1.Priority Level: Diagnostics are listed in order from highest to lowest priority. The controller senses and records each diagnostic independently of other diagnostics. It is possible to have multiple diagnostics present simultaneously. The diagnostics affect unit operation according to priority level.

2.Latching: A latching diagnostic requires a manual reset of the controller; while a non-latching diagnostic automatically resets when the input is present and valid.

3.Enabled: End device is allowed to run if there is a call for it to run.

4.Disabled: End device is not allowed to run even if there is a call for it to run.

5.No Action: The diagnostic has no affect on the end device.

Table 42. Tracer ZN520 diagnostics

Diagnostic

Fan

Other outputs(a)

Condensate overflow

Off

Valves closed, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Low temperature detection

Off

Valves open, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Low air flow - fan failure

Off

Valves closed, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Space temperature failure

Off

Valves closed, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Entering water temperature failure

On

Valves enabled(b), fresh air damper enabled(b), electric heat enabled(b), baseboard heat off

Discharge air temperature low limit

Off

Valves open, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Discharge air temperature failure

Off

Valves closed, fresh air damper closed, electric heat off, baseboard heat off

 

 

 

Fresh air temperature failure

On

Valves enabled, fresh air damper minimum position(c), electric heat enabled, baseboard heat

 

 

enabled

 

 

 

Relative humidity failure

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

Generic 4-20ma failure

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

CO2 input failure

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

Maintenance required

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

Local fan mode failure

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

Local setpoint failure

On

Valves enabled, fresh air damper enabled, electric heat enabled, baseboard heat enabled

 

 

 

Invalid unit configuration

Off

Valves disabled, fresh air damper disabled, electric heat disabled, baseboard heat disabled

 

 

 

Normal - power up

On

Valves enabled, fresh air damper enabled, electric heat enabled

(a)The generic binary output (TB4-1, TB4-2) state is unaffected by all unit diagnostics.

(b)When the entering water temperature is required but not present, the Tracer™ ZN520 controller generates a diagnostic to indicate the sensor loss condition. The controller automatically clears the diagnostic once a valid entering water temperature value is present (non-latching diagnostic). When the entering water temperature sensor fails, the controller prohibits all hydronic cooling operation, but allows the delivery of heat when heating is required. In the Cool mode, all cooling is locked-out, but normal fan and outdoor air damper operation is permitted.

(c)When the outdoor air temperature sensor has failed or is not present, the Tracer ZN520 controller generates a diagnostic to indicate the sensor loss condition. The controller automatically clears the diagnostic once a valid outdoor air temperature value is present (non-latching diagnostic). When the outdoor air temperature sensor fails or is not present, the controller prohibits economizer operation.

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digits 1, 2, 3, 4 Unit Model Digit 16 Motor HorsepowerDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description Blower Coil General Information General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Service Access Installation PreparationPre-Installation Unit size Dimension aRigging and Handling Unit Handling ProcedureImproper Unit Lift Unit Location RecommendationsSkid Removal Pre-Installation ChecklistHorizontal blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size RH LH Weight Horizontal Blower CoilVertical blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size Weight Vertical Blower CoilUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSteam Coil Steam coil box dimensions in. and weights lbCoil Connections, NPT Supply ReturnHydronic coil connection sizes, OD Coil ConnectionsDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalInstalling Wall Mounted Controls Installation ControlsZone Sensor Installation Wiring InstructionsInstallation Controls Communication WiringService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Zone sensor maximum wiring distances, ft m Installation ElectricalWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 240/50/1 220/50/1190/50/3 380/50/3Installing the Unit Installation MechanicalBchc Installation Procedure Horizontal Units, Model BchcVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Duct Connections Recommended drain trap installation for draw-through unitsWater Coil Connections Installation PipingPotential coil-freeze condition Refrigerant Coil PipingSuction Line Installation PipingValve Damage Field-installed evaporation piping example Field-Installing Evaporator PipingCoil Condensate Steam PipingGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Controls Interface Rover Service SoftwareTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Pre-Start Pre-Start ChecklistReceiving Unit LocationDuctwork Pre-Start Component OverviewUnit Piping ElectricalTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Unoccupied Mode Occupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation DX Cooling Tracer ZN520 only Start-Up Economizer Cooling Tracer ZN520 OnlyDischarge Air Tempering Tracer ZN520 Only Heating OperationTracer ZN520 fan configuration Fan Mode Operation Rotating ComponentsAuto fan operation Fan speed default Fan sequence of operationTracer ZN010 and ZN510 Fan Speed SwitchTracer ZN520 Continuous Fan OperationFan mode operation, Tracer ZN010 and ZN510 Fan Off DelayStart-Up Fan Cycling Operation Fan Start on High SpeedLocal fan switch enabled Entering Water Temperature Sampling FunctionTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit type EWT sensor required? Coil water temperature Unit mode as related to water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyTracer Dehumidification Tracer ZN520 Only BIP1 Low Temperature Detection OptionData Sharing Tracer ZN510 or ZN520 Only Binary InputsBIP2 Condensate Overflow Detection Option Binary input configurationsBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyBinary Outputs Analog InputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Binary output configuration Space Temperature MeasurementZone sensor wiring connections Zone SensorExternal Setpoint Adjustment Fan Mode SwitchFan Switch Local SetpointCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceFan Assembly Set Screws MaintenanceFan Belt Tension Torque in.-lb Ft-lbBCBH/BCVC valve package waterflow limits Belt tensionRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Potential unit damage from coil cleaners Coil MaintenanceInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedureRotating parts Periodic Maintenance ChecklistsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Translating Multiple Diagnostics DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Automatic Reset by the Controller Resetting DiagnosticsCycling Power Diagnostics Manual Output TestRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN520 diagnostics Tracer ZN010 and ZN510 controller diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaFan outputs do not energize Common DiagnosticsValves stay closed Probably cause ExplanationFresh air damper stays closed Valves stay openElectric heat not operating DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN