Trane BCXC-SVX01B-EN Electrical Grounding Restrictions Hazardous Voltage, Installation Electrical

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Installation Electrical

3.If the unit has a electric heat: power and ground connections are inside the electric heat control box, connected to a non-fused disconnect switch or terminal block.

Electrical Grounding Restrictions

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

All sensor and input circuits are normally at or near ground (common) potential. When wiring sensors and other input devices to the Tracer™ ZN controller, avoid creating ground loops with grounded conductors external to the unit control circuit. Ground loops can affect the measurement accuracy of the controller.

Note: Unit transformer IT1 provides power to the blower coil unit only and is not intended for field connections. Field connections to the transformer IT1 may cause immediate or premature unit component failure.

All input/output circuits (except isolated relay contacts and optically-isolated inputs) assume a grounded source, either a ground wire at the supply transformer to control panel chassis, or an installer supplied ground.

Note: Do not connect any sensor or input circuit to an external ground connection.

The installer must provide interconnection wiring to connect wall mounted devices such as a zone sensor module. Refer to the unit wiring schematic for specific wiring details and point-to-point wiring connections. Dashed lines indicate field wiring on the unit wiring schematics. All interconnection wiring must conform to NEC Class 2 wiring requirements and any state and local requirements. Refer to Table 12 for the wire size range and maximum wiring distance for each device.

Table 12. Zone sensor maximum wiring distances, ft (m)

Wire size range

Max. wiring distance

 

 

16–22 AWG

200 (60.96)

 

 

Note: Do not bundle or run interconnection wiring in parallel with or in the same conduit with any high voltage wires (110V or greater). Exposure of interconnection wiring to high voltage wiring, inductive loads, or RF transmitters may cause radio frequency interference (RFI). In addition, improper separation may cause electrical noise problems. Therefore, use shielded wire (Beldon 83559/83562 or equivalent) in applications that require a high degree of noise immunity. Connect the shield to the chassis ground and tape at the other end.

Minimum Circuit Ampacity (MCA) and Maximum Fuse Size (MFS) Calculations for Units with Electric Heat

Use these formulas to calculate the MCA and MFS.

Heater amps = (heater kW x 1000)/heater voltage

Note: Use 120V heater voltage for 115V units. Use 240V heater voltage for 230V units. Use 480V heater voltage for 460V units. Use 600V heater voltage for 575V units.

MCA = 1.25 x (heater amps + all motor FLAs)

MFS or HACR type circuit breaker = (2.25 x largest motor FLA) + second motor FLA + heater amps (if applicable)

HACR (Heating, Air-Conditioning and Refrigeration) type circuit breakers are required in the branch circuit wiring for all units with electric heat.

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Contents April Blower Coil Air HandlerResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digits 1, 2, 3, 4 Unit Model Digit 16 Motor HorsepowerDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description Blower Coil General Information General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Service Access Installation PreparationPre-Installation Unit size Dimension aRigging and Handling Unit Handling ProcedureImproper Unit Lift Unit Location RecommendationsSkid Removal Pre-Installation ChecklistHorizontal blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size RH LH Weight Horizontal Blower CoilVertical blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size Weight Vertical Blower CoilUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSteam Coil Steam coil box dimensions in. and weights lbCoil Connections, NPT Supply ReturnHydronic coil connection sizes, OD Coil ConnectionsDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalInstalling Wall Mounted Controls Installation ControlsZone Sensor Installation Wiring InstructionsInstallation Controls Communication WiringService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Zone sensor maximum wiring distances, ft m Installation ElectricalWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 240/50/1 220/50/1190/50/3 380/50/3Installing the Unit Installation MechanicalBchc Installation Procedure Horizontal Units, Model BchcVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Duct Connections Recommended drain trap installation for draw-through unitsWater Coil Connections Installation PipingPotential coil-freeze condition Refrigerant Coil PipingSuction Line Installation PipingValve Damage Field-installed evaporation piping example Field-Installing Evaporator PipingCoil Condensate Steam PipingGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Controls Interface Rover Service SoftwareTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Pre-Start Pre-Start ChecklistReceiving Unit LocationDuctwork Pre-Start Component OverviewUnit Piping ElectricalTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Unoccupied Mode Occupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation DX Cooling Tracer ZN520 only Start-Up Economizer Cooling Tracer ZN520 OnlyDischarge Air Tempering Tracer ZN520 Only Heating OperationTracer ZN520 fan configuration Fan Mode Operation Rotating ComponentsAuto fan operation Fan speed default Fan sequence of operationTracer ZN010 and ZN510 Fan Speed SwitchTracer ZN520 Continuous Fan OperationFan mode operation, Tracer ZN010 and ZN510 Fan Off DelayStart-Up Fan Cycling Operation Fan Start on High SpeedLocal fan switch enabled Entering Water Temperature Sampling FunctionTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit type EWT sensor required? Coil water temperature Unit mode as related to water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyTracer Dehumidification Tracer ZN520 Only BIP1 Low Temperature Detection OptionData Sharing Tracer ZN510 or ZN520 Only Binary InputsBIP2 Condensate Overflow Detection Option Binary input configurationsBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyBinary Outputs Analog InputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Binary output configuration Space Temperature MeasurementZone sensor wiring connections Zone SensorExternal Setpoint Adjustment Fan Mode SwitchFan Switch Local SetpointCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceFan Assembly Set Screws MaintenanceFan Belt Tension Torque in.-lb Ft-lbBCBH/BCVC valve package waterflow limits Belt tensionRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Potential unit damage from coil cleaners Coil MaintenanceInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedureRotating parts Periodic Maintenance ChecklistsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Translating Multiple Diagnostics DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Automatic Reset by the Controller Resetting DiagnosticsCycling Power Diagnostics Manual Output TestRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN520 diagnostics Tracer ZN010 and ZN510 controller diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaFan outputs do not energize Common DiagnosticsValves stay closed Probably cause ExplanationFresh air damper stays closed Valves stay openElectric heat not operating DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN