Trane BCXC-SVX01B-EN, BCVC, BCHC manual Electric Heat Operation, Economizer Damper Tracer ZN520 Only

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Start-Up

flows normally and frequently through the coil, the controller does not invoke the sampling function because the EWT is satisfactory.

Table 25. Unit mode as related to water temperature

Unit type

EWT sensor required?

Coil water temperature

 

 

 

2-pipe changeover

Yes

• Can cool if: space temp - EWT 5°F

 

 

• Can heat if: EWT - space temp 5°F

 

 

 

4-pipe changeover

Yes

• Can cool if: space temp - EWT 5°F

 

 

• Can heat if: EWT - space temp 5°F

 

 

 

2-pipe heating only

No

Hot water assumed

 

 

 

2-pipe cooling only

No

Cold water assumed

 

 

 

4-pipe heat/cool

No

• Cold water assumed in main coil

 

 

• Hot water assumed in auxiliary coil

 

 

 

However, when the controller detects an incorrect water temperature based on heating or cooling mode, it invokes the entering water temperature sampling function. For example, when the measured EWT is too cool to heat or too warm to cool. For cooling the EWT needs to be five degrees below the measured space temperature. For heating, the EWT should be five degrees above the measured space temperature.

After the controller invokes the function, the unit opens the main hydronic valve for no more than three minutes before considering the measured EWT. The controller allows an initial stabilization period, equal to 30 seconds plus 1/2 the valve stroke time, to flush the coil. Once the temperature stabilization period expires, the controller compares the EWT against the effective space temperature (either hardwired or communicated) to determine whether the EWT is correct for the desired heating or cooling mode. If the EWT is not usable for the desired mode, the controller continues to compare the EWT against the effective space temperature for a maximum of three minutes.

The controller automatically disables the entering water temperature sampling and closes the main hydronic valve when the measured EWT exceeds the high EWT limit (110°F). When the EWT is warmer than 110°F, the controller assumes the EWT is hot because it is unlikely the coil would drift to a high temperature unless the actual loop temperature was very high.

If the EWT is unusable—too cool to heat or too warm to cool—the controller closes the hydronic valve and waits 60 minutes before initializing another sampling. If the controller determines the EWT is valid for heating or cooling, it resumes normal heating/cooling control and effectively disables entering water temperature sampling until it is required.

Electric Heat Operation

Tracer™ ZN controllers support 1-stage electric heat. Also, Tracer ZN520 supports 2-stage electric heat. Tracer ZN520 cycles the electric heat to control the discharge air temperature. The rate of cycling is dependent upon the load in the space and the temperature of the incoming fresh air from the economizer (if any). Two-pipe changeover units with electric heat use the electric heat only when hot water is not available.

Economizer Damper (Tracer ZN520 Only)

With a valid outdoor air temperature (either hardwired or communicated), Tracer™ ZN520 uses the modulating economizer damper as the highest priority cooling source. Economizer operation is only possible using a modulating damper during the occupied, occupied standby, unoccupied, and occupied bypass modes.

The controller initiates the economizer function if the fresh air temperature is cold enough for use as free cooling capacity. If the fresh air temperature is less than the economizer enable setpoint (absolute dry bulb), the controller modulates the fresh air damper (between the active minimum damper position and 100%) to control the amount of fresh air cooling capacity. When the fresh air

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BCXC-SVX01B-EN

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Contents Blower Coil Air Handler AprilResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases About This Manual TrademarksTable of Contents BCXC-SVX01B-EN Digit 16 Motor Horsepower Digits 1, 2, 3, 4 Unit ModelDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description General Information Blower Coil General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Installation Preparation Service AccessPre-Installation Unit size Dimension aUnit Handling Procedure Rigging and HandlingImproper Unit Lift Unit Location RecommendationsPre-Installation Checklist Skid RemovalDimensions and Weights Horizontal blower coil dimensions in. and weights lbUnit Size RH LH Weight Horizontal Blower CoilDimensions and Weights Vertical blower coil dimensions in. and weights lbUnit Size Weight Vertical Blower CoilUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box Bottom or Top Access Filter Box AIR Flow Filter Filter Access PanelElectric heat dimensions in. and weights lb Electric HeatSteam coil box dimensions in. and weights lb Steam CoilCoil Connections, NPT Supply ReturnCoil Connections Hydronic coil connection sizes, ODDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTPiping Packages Basic PipingDimensions and Weights Deluxe Piping Piping Nominal Actual sizeInstallation Controls Installing Wall Mounted ControlsZone Sensor Installation Wiring InstructionsCommunication Wiring Installation ControlsService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Installation Electrical Zone sensor maximum wiring distances, ft mWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 220/50/1 240/50/1190/50/3 380/50/3Installation Mechanical Installing the UnitBchc Installation Procedure Horizontal Units, Model BchcInstallation Mechanical Vertical Units, Model BcvcHeating Coil Option Mixing Box OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Recommended drain trap installation for draw-through units Duct ConnectionsInstallation Piping Water Coil ConnectionsPotential coil-freeze condition Refrigerant Coil PipingSuction Line Installation PipingValve Damage Field-Installing Evaporator Piping Field-installed evaporation piping exampleSteam Piping Coil CondensateGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Rover Service Software Controls InterfaceTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Pre-Start Checklist Pre-StartReceiving Unit LocationPre-Start Component Overview DuctworkUnit Piping ElectricalTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Occupied Mode Unoccupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation Start-Up Economizer Cooling Tracer ZN520 Only DX Cooling Tracer ZN520 onlyDischarge Air Tempering Tracer ZN520 Only Heating OperationFan Mode Operation Rotating Components Tracer ZN520 fan configurationAuto fan operation Fan speed default Fan sequence of operationFan Speed Switch Tracer ZN010 and ZN510Tracer ZN520 Continuous Fan OperationFan Off Delay Fan mode operation, Tracer ZN010 and ZN510Start-Up Fan Cycling Operation Fan Start on High SpeedEntering Water Temperature Sampling Function Local fan switch enabledTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit mode as related to water temperature Unit type EWT sensor required? Coil water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyBIP1 Low Temperature Detection Option Tracer Dehumidification Tracer ZN520 OnlyData Sharing Tracer ZN510 or ZN520 Only Binary InputsBinary input configurations BIP2 Condensate Overflow Detection OptionBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyAnalog Inputs Binary OutputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Space Temperature Measurement Binary output configurationZone sensor wiring connections Zone SensorFan Mode Switch External Setpoint AdjustmentFan Switch Local SetpointOn/Cancel Buttons Communication JackMaintenance Maintenance ProceduresMaintenance Fan Assembly Set ScrewsFan Belt Tension Torque in.-lb Ft-lbBelt tension BCBH/BCVC valve package waterflow limitsRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Coil Maintenance Potential unit damage from coil cleanersInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedurePeriodic Maintenance Checklists Rotating partsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Diagnostics Translating Multiple DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Resetting Diagnostics Automatic Reset by the ControllerDiagnostics Manual Output Test Cycling PowerRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN010 and ZN510 controller diagnostics Tracer ZN520 diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaCommon Diagnostics Fan outputs do not energizeValves stay closed Probably cause ExplanationFresh air damper stays closed Valves stay openElectric heat not operating Fresh air damper stays open DX or electric outputs do not energizeWiring Diagrams Two-Pipe Bcxc with Tracer ZN510Wiring Diagrams Four-Pipe Bcxc with Tracer ZN510Four-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Field Installed Device Bcxc with DX Coil and Tracer ZN520Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN