Trane BCVC, BCHC manual Start-Up Economizer Cooling Tracer ZN520 Only, DX Cooling Tracer ZN520 only

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Start-Up

Note: Unit diagnostics can affect fan operation, causing occupied and occupied standby fan operation to be defined as abnormal. Refer to “Troubleshooting,” p. 72 for more information about abnormal fan operation.

Economizer Cooling (Tracer ZN520 Only)

The economizer provides cooling whenever the outdoor temperature is below the economizer enable setpoint and there is a need for cooling. The economizer operates to meet the space demand, with other forms of cooling enabling when the economizer cannot meet the demand alone. See economizer air damper operation for additional information.

DX Cooling (Tracer ZN520 only)

The controller does not use both the DX compressor and the economizer at the same time. This prevents problems where the entering air temperature is too low for the evaporator coil to operate as designed, which leads to compressor short cycling due to low discharge air temperatures.

Discharge Air Tempering (Tracer ZN520 Only)

Cascade cooling control initiates a discharge air tempering function if:

the discharge air temperature falls below the discharge air temperature control low limit,

all cooling capacity is at minimum, and

the discharge control loop determines a need to raise the discharge air temperature.

The controller then provides heating capacity to raise the discharge air temperature to its low limit.

The discharge air tempering function enables when cold, fresh air is brought in through the fresh air damper and causes the discharge air to fall below the discharge air temperature control low limit. The controller exits the discharge air tempering function when heat capacity has been at 0% for five minutes.

Heating Operation

During heating mode, the Tracer™ ZN controller attempts to maintain the space temperature at the active heating setpoint. Based on the controller’s occupancy mode, the active heating setpoint can be:

occupied heating,

occupied standby heating (Tracer ZN510 or ZN520 only), or

unoccupied heating.

Note: Unit diagnostics can affect the controller operation, causing unit operation to be defined as abnormal. Refer to “Troubleshooting,” p. 72 for more information about abnormal unit operation.

Heating output is controlled based on the heating capacity. At 0% capacity, the heating output is off continuously. Between 0 and 100% capacity, the heating output is controlled according to modulating valve logic (ZN520 only) or cycled with 2-position valves. As the load increases, modulating outputs open further and binary outputs are energized longer. At 100% capacity, the modulating valve is fully open (Tracer™ ZN520 only) or on continuously with 2-position valves.

Economizer Damper (Tracer ZN520 Only)

The economizer damper option is never used for as a source for heating, but only for ventilation. Therefore, the damper is at the occupied minimum position in the occupied mode. The damper control is primarily associated with occupied fan operation.

Dehumidification (Tracer ZN520 only)

During dehumidification, the Tracer™ ZN520 controller adjusts the heating setpoint up to the cooling setpoint. This reduces the relative humidity in the space with a minimum of energy usage.

The controller uses the measured space temperature, the active heating setpoint, and discharge air temperature (Tracer™ ZN520 only) along with the control algorithm, to determine the requested

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerRefrigerant warning information Environmental ConcernsResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digit 8 Unit Voltage Digit 16 Motor HorsepowerDigits 1, 2, 3, 4 Unit Model Digits 5, 6, 7 Unit SizeModel Number Description Blower Coil General Information General InformationGeneral Information Pre-Installation Receiving and HandlingJobsite Storage Recommendations Unit size Dimension a Installation PreparationService Access Pre-InstallationUnit Location Recommendations Unit Handling ProcedureRigging and Handling Improper Unit LiftSkid Removal Pre-Installation ChecklistHorizontal Blower Coil Dimensions and WeightsHorizontal blower coil dimensions in. and weights lb Unit Size RH LH WeightVertical Blower Coil Dimensions and WeightsVertical blower coil dimensions in. and weights lb Unit Size WeightAngle filter and mixing box dimensions in. and weights lb Angle Filter and Mixing BoxUnit size AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSupply Return Steam coil box dimensions in. and weights lbSteam Coil Coil Connections, NPTSteam coil connection sizes, female connection, NPT Coil ConnectionsHydronic coil connection sizes, OD DX coil connection sizes, ODBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalWiring Instructions Installation ControlsInstalling Wall Mounted Controls Zone Sensor InstallationZone Sensors Without Interconnecting Wiring Communication WiringInstallation Controls Service Communication WiringTracer Summit Communication Wiring Installation Electrical Electrical Grounding Restrictions Hazardous Voltage Installation ElectricalZone sensor maximum wiring distances, ft m Wire size range Max. wiring distanceUseful Formulas Available electric heat, min-max kWUnit size Voltage Motor electrical data 380/50/3 220/50/1240/50/1 190/50/3Horizontal Units, Model Bchc Installation MechanicalInstalling the Unit Bchc Installation ProcedureVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionMixing Box Installation Procedure Linkage Installation ProcedureCondensate Drain Connections Duct Connections Recommended drain trap installation for draw-through unitsRefrigerant Coil Piping Installation PipingWater Coil Connections Potential coil-freeze conditionInstallation Piping Valve DamageSuction Line Field-installed evaporation piping example Field-Installing Evaporator PipingSteam Coils Steam PipingCoil Condensate GeneralType NS steam coils, horizontal tubes for horizontal airflow Controls Interface Control OptionsTracer Controllers Tracer controller ZN010 ZN510 ZN520 Rover Service SoftwareControls Interface Tracer controller input/output summaryTracer controller function summary End Device Option AvailabilityTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Unit Location Pre-Start ChecklistPre-Start ReceivingElectrical Pre-Start Component OverviewDuctwork Unit PipingStart-Up Sequence of OperationTracer ZN Controller Sequence of Operation Start-Up Occupied ModeUnoccupied Mode Sensor type Sensor position Unit occupancy modeOccupied Standby Mode Tracer ZN510 or ZN520 only Cooling OperationOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Heating Operation Start-Up Economizer Cooling Tracer ZN520 OnlyDX Cooling Tracer ZN520 only Discharge Air Tempering Tracer ZN520 OnlyFan sequence of operation Fan Mode Operation Rotating ComponentsTracer ZN520 fan configuration Auto fan operation Fan speed defaultContinuous Fan Operation Fan Speed SwitchTracer ZN010 and ZN510 Tracer ZN520Fan Start on High Speed Fan Off DelayFan mode operation, Tracer ZN010 and ZN510 Start-Up Fan Cycling OperationFan operation in heating and cooling modes Entering Water Temperature Sampling FunctionLocal fan switch enabled Two- and Four-Pipe Changeover OperationEconomizer Damper Tracer ZN520 Only Unit mode as related to water temperatureUnit type EWT sensor required? Coil water temperature Electric Heat OperationBinary Inputs BIP1 Low Temperature Detection OptionTracer Dehumidification Tracer ZN520 Only Data Sharing Tracer ZN510 or ZN520 OnlyBIP4 Fan Status ZN520 Only Binary input configurationsBIP2 Condensate Overflow Detection Option BIP3 Occupancy SensorAnalog input Terminal Function Range ZN010 ZN510 ZN520 Analog InputsBinary Outputs Analog inputsZone Sensor Space Temperature MeasurementBinary output configuration Zone sensor wiring connectionsLocal Setpoint Fan Mode SwitchExternal Setpoint Adjustment Fan SwitchCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceTorque in.-lb Ft-lb MaintenanceFan Assembly Set Screws Fan Belt TensionBCBH/BCVC valve package waterflow limits Belt tensionBCHC/BCVC coil general data Hydronic coil dataRow coil Steam coil data Drive data Unit Motor Motor sheave Fan sheave Belt1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Steam, Hot Water, and Cooling Coil Cleaning Procedure Coil MaintenancePotential unit damage from coil cleaners Inspecting and Cleaning CoilsRotating parts Periodic Maintenance ChecklistsMaintenance Diagnostics TroubleshootingLED Activity Diagnostics Manual Output Test ProcedureManual Output Test Fan Cool output a Heat output Damper Steps J1-1, J1-3 DiagnosticsTranslating Multiple Diagnostics Tracer ZN520 test sequenceAutomatic Reset by the Controller Resetting DiagnosticsDiagnostic Reset Tracer ZN510 or ZN520 Only Diagnostics Manual Output TestCycling Power Rover Service ToolDiagnostic Fan Other outputsa Tracer ZN010 and ZN510 controller diagnosticsTracer ZN520 diagnostics Diagnostic Latching Fan Valves Electric heat DamperProbably cause Explanation Common DiagnosticsFan outputs do not energize Valves stay closedValves stay open Electric heat not operatingFresh air damper stays closed DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN