Trane BCXC-SVX01B-EN, BCVC, BCHC manual Steam Piping, Coil Condensate, General, Steam Coils

Page 41

Installation Piping

Steam Piping

Proper installation, piping and trapping is necessary to insure satisfactory heating coil operation and prevent operational damage under service conditions. These installation recommendations and piping diagram (see Figure 11, p. 42) must be followed to assure satisfactory, trouble-free operation.

General

1.Support all piping independently of coils.

2.Provide swing joints or flexible fittings in all piping connections adjacent to heating coils to absorb expansion and contraction strains.

3.Install coils so air passes through fins in proper direction (stenciled on top of coil channel).

Steam Coils

NOTICE

Coil Condensate!

Condensate must flow freely from the coil at all times to prevent coil damage from water hammer, unequal thermal stresses, freeze-up and/or corrosion. In all steam coil installations, the condensate return connections must be at the low point of the coil. Failure to follow these instructions could result in equipment damage.

1.Install 1/2-inch 15-degree swing check vacuum breaker in unused condensate return tapping as close as possible to coil. Vent vacuum breaker line to atmosphere or connect into return main at discharge side of steam trap. Vacuum relief is particularly important when coil is controlled by modulating steam supply or two-position (on-off) automatic steam supply valve.

2.Proper steam trap selection and installation is necessary for satisfactory coil performance and service life.

a.Select trap based on maximum possible condensate rate and recommended load factors.

b.Locate steam trap discharge at least 12 inches below condensate return tapping. This provides sufficient hydrostatic head pressure to overcome trap losses and assure complete condensate removal.

c.Float and thermostatic traps are preferred because of gravity drain and continuous discharge operation.

d.Use float and thermostatic traps with atmospheric pressure gravity condensate return with automatic controls or where possibility of low pressure supply steam exists.

e.Bucket traps should only be used when supply steam is unmodulated and 25 psig or higher.

f.When installed with series airflow, size traps for each coil using capacity of first coil in airflow direction.

g.Always trap each coil separately to prevent condensate holdup in one or more coils.

h.Always install strainers as close as possible to inlet side of trap.

3.Use V-port modulating valves to obtain gradual modulating action or slow opening 2-position valves to prevent steam hammer.

Note: Contact the factory for recommendations regarding steam coil valve selections compatible with Tracer™ ZN controllers.

4.Use normally-open non-modulating control valves if coils are exposed to freezing air.

Note: Contact the factory for recommendations regarding steam coil valve selections compatible with Tracer™ ZN controllers.

5.Control each coil bank separately when installing coils for series airflow with automatic steam control valves.

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digits 1, 2, 3, 4 Unit Model Digit 16 Motor HorsepowerDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description Blower Coil General Information General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Service Access Installation PreparationPre-Installation Unit size Dimension aRigging and Handling Unit Handling ProcedureImproper Unit Lift Unit Location RecommendationsSkid Removal Pre-Installation ChecklistHorizontal blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size RH LH Weight Horizontal Blower CoilVertical blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size Weight Vertical Blower CoilUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSteam Coil Steam coil box dimensions in. and weights lbCoil Connections, NPT Supply ReturnHydronic coil connection sizes, OD Coil ConnectionsDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalInstalling Wall Mounted Controls Installation ControlsZone Sensor Installation Wiring InstructionsInstallation Controls Communication WiringService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Zone sensor maximum wiring distances, ft m Installation ElectricalWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 240/50/1 220/50/1190/50/3 380/50/3Installing the Unit Installation MechanicalBchc Installation Procedure Horizontal Units, Model BchcVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Duct Connections Recommended drain trap installation for draw-through unitsWater Coil Connections Installation PipingPotential coil-freeze condition Refrigerant Coil PipingSuction Line Installation PipingValve Damage Field-installed evaporation piping example Field-Installing Evaporator PipingCoil Condensate Steam PipingGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Controls Interface Rover Service SoftwareTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Pre-Start Pre-Start ChecklistReceiving Unit LocationDuctwork Pre-Start Component OverviewUnit Piping ElectricalTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Unoccupied Mode Occupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation DX Cooling Tracer ZN520 only Start-Up Economizer Cooling Tracer ZN520 OnlyDischarge Air Tempering Tracer ZN520 Only Heating OperationTracer ZN520 fan configuration Fan Mode Operation Rotating ComponentsAuto fan operation Fan speed default Fan sequence of operationTracer ZN010 and ZN510 Fan Speed SwitchTracer ZN520 Continuous Fan OperationFan mode operation, Tracer ZN010 and ZN510 Fan Off DelayStart-Up Fan Cycling Operation Fan Start on High SpeedLocal fan switch enabled Entering Water Temperature Sampling FunctionTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit type EWT sensor required? Coil water temperature Unit mode as related to water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyTracer Dehumidification Tracer ZN520 Only BIP1 Low Temperature Detection OptionData Sharing Tracer ZN510 or ZN520 Only Binary InputsBIP2 Condensate Overflow Detection Option Binary input configurationsBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyBinary Outputs Analog InputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Binary output configuration Space Temperature MeasurementZone sensor wiring connections Zone SensorExternal Setpoint Adjustment Fan Mode SwitchFan Switch Local SetpointCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceFan Assembly Set Screws MaintenanceFan Belt Tension Torque in.-lb Ft-lbBCBH/BCVC valve package waterflow limits Belt tensionRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Potential unit damage from coil cleaners Coil MaintenanceInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedureRotating parts Periodic Maintenance ChecklistsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Translating Multiple Diagnostics DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Automatic Reset by the Controller Resetting DiagnosticsCycling Power Diagnostics Manual Output TestRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN520 diagnostics Tracer ZN010 and ZN510 controller diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaFan outputs do not energize Common DiagnosticsValves stay closed Probably cause ExplanationFresh air damper stays closed Valves stay openElectric heat not operating DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN