Trane Official Blower Coil Manual for BCHC, BCVC, and Related Models

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General Information

Blower Coil General Information

Blower coil units are draw-thru air handlers for cooling load conditions of 400–3000 cfm. Units are available in either horizontal (model BCHC) or vertical (model BCVC) configurations. Horizontal units are typically ceiling suspended via threaded rods. Knockouts are provided in all four corners to pass the rods through the unit. Horizontal units can also be floor mounted. Vertical units are typically floor mounted. They have a side inlet for easy duct connection, and do not require a field fabricated inlet plenum. Vertical units ship in two pieces and can be set up in either a pre-swirl or counter-swirl configuration.

Basic unit components consist of a water coil, condensate drain pan, filter, duct collars, one fan wheel, and motor with drive. See Figure 1. Drive components consist of sheaves, belt, and motor. The coil, drain pan, and motor/drive assembly can easily be field-converted from right hand to left hand configurations or vice versa.

Figure 1. Blower coil air handler unit components (model BCHC, horizontal unit)

 

Main coil with copper

 

tubes and enhanced

 

aluminum fins in 2-, 4-,

Unit sizes 12, 18, 24, 36,

or 6-row hydronic or 3-,

54, 72, and 90 MBh

4-, or 6-row DX

Knockouts in all four

Galvanized steel

cabinet in 14-, 18-, 22-,

corners for hanger rods

and 28-inch heights

 

Internal filter frame accommodates 1- or 2-inch filters

Forward curved fan

Control options include control interface, Tracer™ ZN010, ZN510, or ZN520

1/3 to 3 hp motor with drive selections from 390 to 1611 rpm

Internal 1- or

2-row auxiliary coil in preheat or reheat position

Angle filter option and/or mixing box accommodates 2-inch filters

Main and auxiliary drain connections on same side of unit

Two, four, or six-row main coils are available for either hydronic cooling or heating. Three, four, or six-row direct expansion (DX) coils are also available for cooling. An optional one, two, four, or six- row heating coil is available factory-installed in either the preheat or reheat position. Also, a one- row preheat steam is available.

All units have an internal flat filter frame for one or two-inch filters. An optional angle filter box (two inch only), mixing box, bottom/top filter access box, or combination angle filter mixing box is available.

In addition, all units are available with either a basic or deluxe piping package option that includes a variety of control valve sizes in two or three-way configurations. The basic package consists of

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerRefrigerant warning information Environmental ConcernsResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digits 1, 2, 3, 4 Unit Model Digit 16 Motor HorsepowerDigits 5, 6, 7 Unit Size Digit 8 Unit VoltageModel Number Description Blower Coil General Information General InformationGeneral Information Pre-Installation Receiving and HandlingJobsite Storage Recommendations Service Access Installation PreparationPre-Installation Unit size Dimension aRigging and Handling Unit Handling ProcedureImproper Unit Lift Unit Location RecommendationsSkid Removal Pre-Installation ChecklistHorizontal blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size RH LH Weight Horizontal Blower CoilVertical blower coil dimensions in. and weights lb Dimensions and WeightsUnit Size Weight Vertical Blower CoilAngle filter and mixing box dimensions in. and weights lb Angle Filter and Mixing BoxUnit size AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSteam Coil Steam coil box dimensions in. and weights lbCoil Connections, NPT Supply ReturnHydronic coil connection sizes, OD Coil ConnectionsDX coil connection sizes, OD Steam coil connection sizes, female connection, NPTBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalInstalling Wall Mounted Controls Installation ControlsZone Sensor Installation Wiring InstructionsInstallation Controls Communication WiringService Communication Wiring Zone Sensors Without Interconnecting WiringTracer Summit Communication Wiring Installation Electrical Zone sensor maximum wiring distances, ft m Installation ElectricalWire size range Max. wiring distance Electrical Grounding Restrictions Hazardous VoltageUseful Formulas Available electric heat, min-max kWUnit size Voltage Motor electrical data 240/50/1 220/50/1190/50/3 380/50/3Installing the Unit Installation MechanicalBchc Installation Procedure Horizontal Units, Model BchcVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionMixing Box Installation Procedure Linkage Installation ProcedureCondensate Drain Connections Duct Connections Recommended drain trap installation for draw-through unitsWater Coil Connections Installation PipingPotential coil-freeze condition Refrigerant Coil PipingInstallation Piping Valve DamageSuction Line Field-installed evaporation piping example Field-Installing Evaporator PipingCoil Condensate Steam PipingGeneral Steam CoilsType NS steam coils, horizontal tubes for horizontal airflow Controls Interface Control OptionsTracer Controllers Controls Interface Rover Service SoftwareTracer controller input/output summary Tracer controller ZN010 ZN510 ZN520Tracer controller function summary End Device Option AvailabilityTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Pre-Start Pre-Start ChecklistReceiving Unit LocationDuctwork Pre-Start Component OverviewUnit Piping ElectricalStart-Up Sequence of OperationTracer ZN Controller Sequence of Operation Unoccupied Mode Occupied ModeSensor type Sensor position Unit occupancy mode Start-UpOccupied Standby Mode Tracer ZN510 or ZN520 only Cooling OperationOccupied Bypass Mode, Tracer ZN510 or ZN520 Only DX Cooling Tracer ZN520 only Start-Up Economizer Cooling Tracer ZN520 OnlyDischarge Air Tempering Tracer ZN520 Only Heating OperationTracer ZN520 fan configuration Fan Mode Operation Rotating ComponentsAuto fan operation Fan speed default Fan sequence of operationTracer ZN010 and ZN510 Fan Speed SwitchTracer ZN520 Continuous Fan OperationFan mode operation, Tracer ZN010 and ZN510 Fan Off DelayStart-Up Fan Cycling Operation Fan Start on High SpeedLocal fan switch enabled Entering Water Temperature Sampling FunctionTwo- and Four-Pipe Changeover Operation Fan operation in heating and cooling modesUnit type EWT sensor required? Coil water temperature Unit mode as related to water temperatureElectric Heat Operation Economizer Damper Tracer ZN520 OnlyTracer Dehumidification Tracer ZN520 Only BIP1 Low Temperature Detection OptionData Sharing Tracer ZN510 or ZN520 Only Binary InputsBIP2 Condensate Overflow Detection Option Binary input configurationsBIP3 Occupancy Sensor BIP4 Fan Status ZN520 OnlyBinary Outputs Analog InputsAnalog inputs Analog input Terminal Function Range ZN010 ZN510 ZN520Binary output configuration Space Temperature MeasurementZone sensor wiring connections Zone SensorExternal Setpoint Adjustment Fan Mode SwitchFan Switch Local SetpointCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceFan Assembly Set Screws MaintenanceFan Belt Tension Torque in.-lb Ft-lbBCBH/BCVC valve package waterflow limits Belt tensionBCHC/BCVC coil general data Hydronic coil dataRow coil Steam coil data Drive data Unit Motor Motor sheave Fan sheave Belt1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Potential unit damage from coil cleaners Coil MaintenanceInspecting and Cleaning Coils Steam, Hot Water, and Cooling Coil Cleaning ProcedureRotating parts Periodic Maintenance ChecklistsMaintenance Diagnostics TroubleshootingLED Activity Diagnostics Manual Output Test ProcedureManual Output Test Translating Multiple Diagnostics DiagnosticsTracer ZN520 test sequence Fan Cool output a Heat output Damper Steps J1-1, J1-3Automatic Reset by the Controller Resetting DiagnosticsCycling Power Diagnostics Manual Output TestRover Service Tool Diagnostic Reset Tracer ZN510 or ZN520 OnlyTracer ZN520 diagnostics Tracer ZN010 and ZN510 controller diagnosticsDiagnostic Latching Fan Valves Electric heat Damper Diagnostic Fan Other outputsaFan outputs do not energize Common DiagnosticsValves stay closed Probably cause ExplanationValves stay open Electric heat not operatingFresh air damper stays closed DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN